

| Subject: | Re: Stuck Cylinders |
| From: | Don & Christina Preston |
| Date: | Sun, 22 Oct 2000 18:03:04 -0700 |
Ah, that's what I was thinking.... Of course, I had to go and snap one of the rings with my screwdriver (oops). So tomorrow I'll be picking up a new set o' rings..... Thanks all! Don ----- Original Message ----- From: "Schmidt" <schmidt5@HSONLINE.NET> To: <vanagon@GERRY.VANAGON.COM> Sent: Sunday, October 22, 2000 7:56 PM Subject: Re: Stuck Cylinders > Here you go-I found your answer in the archives from last year when I had > the very problem you have now: > > > Last week I querried about how to replace cylinders onto pistons when the > cylinders insisted on coming off with the heads. Most responses were of the > "can't be done" variety. I have to thank Bill for telling me how to do it-he > did it with the motor IN his bus. > I'd have to say it was fairly easy and I did NOT buy some expensive, > use-once-in-a-lifetime tool. I used a stainless hose clamp for a ring > compressor, and used a screwdriver, a 1/4 inch ratchet set with extensions, > swivels, etc, and of course a little patience. It took one hour not > including cleaning time to do the one side. My motor was on my bench. > Sure it would have been nice to have left the jugs on the pistons when I > removed the head, but that was virtually impossible. VW didn't realize that > my vanagon would be around this long--on newer models their recommendation > to leave the cylinders when removing the head is probably possible. It > wasn't on my well-used engine. (well glazed). > Thanks to all who responded, even those who said it couldn't be done. Of > course that inspired me to find a way! > Jay > > > > > > >Well, I went ahead and pulled the sleeves with the head. As it turns out, > >they were STUCK!! Man, took me about 25 minutes to seperate them OFF of the > >engine. > > > >So, now that I have them off, got any special tricks to getting them back > >on? I'm thinking a large hose clamp to compress the springs.... > > >
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