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Subject:Re: Maple syrup from the front
From:Joe Romas
Date:Sun, 29 Oct 2000 20:53:07 -0500

John,

    On my 84 the center console under the center of the dash pulls straight
out and off.. Then you will see two hoses that have formed curves going from
the heater down through a rubber seal to the area behind the radiator that
you get to by lowering the spare tire. One goes to a valve and the other has
a metal coupling. From the valve and coupling back to the t's going to the
rear heater it's 5/8" heater hose. On the return line to the engine it's
also 5/8" however the supply from the left cylinder head  to the t it's a
special molded hose with one end bigger and the small end being 5/8". For
that you can get the same hose from a 85-92 golf/jetta for about $9 that has
different formed curves but has the correct size ends and works fine for me.
I got 2 new plastic replacement t's from vw that require special hoses. I
was able to get only 1 hose to rear heater and for the second I'm going to
find a plastic maybe nylon t that will work for 5/8" hose and save the cost
of another $29 with shipping 18" hose!

Joe
----- Original Message -----
From: "John Schaper" <JSchaper@SCHSA.ORG>
To: <vanagon@GERRY.VANAGON.COM>
Sent: Sunday, October 29, 2000 12:44 PM
Subject: Maple syrup from the front

> Last winter I had that smell of maple syrup from the rear heater, which I
> removed and replaced this summer.  Now, I get a really faint smell only
when
> the front heater is on.  I looked in bentley for a schematic of any heat
> exchanger or hoses for the front and couldn't find any.  Looked at Ken's
> hose diagram for my 85 1.9L and no hose for a front heat exchanger.  For
> those that have had this problem, where might it be coming from, how do I
> troubleshoot it, and how to repair?
>