

| Subject: | Re: '91 Westy Manual Transmission Fluid |
| From: | Dana Morphew |
| Date: | Tue, 14 Nov 2000 12:52:07 -0800 |
There is a VW tech bull. no. 90-01 that came out 8/31/90 regarding lubricant capacities. Among other capacities it gives: 3.2qt. for air-cooled 4spd., 2.8qt. for water-cooled 4spd., and 3.8qt. for 5spd.. No mention whether this is a dry-fill but maybe not since it later mentions that the 6.3qt. fill for all automatics is a dry-fill and that refill is 3.2qt for automatics and the auto. diff. gets 1.3qt 90W. The weights, specs., and types I have left out, but they are here in the bulletin. No explanation given why the amount of fluid in the water-cooled 4spd. is lowered. I put in 3qt. of MT-90 and I'll likely add a bit more as my natural paranoia takes over. I wonder if there has been another bull. to superceed this one? -Dana- Michael David Korsak wrote: > > Hey Everybody, > I'm about to embark on my first real maintenance journey. I've been > having shifting difficulty with the advance of cold weather here in PA, > so I'm changing the transmission oil (putting in the highly recommended > Redline MT-90). She is a four-speed, manual transmission. > > I crawled underneath today, to look around for a moment, familiarize > myself with the workings. I have the Haynes manual (didn't splurge on > the Bentley yet), which is of no real help in changing the gearbox oil, > only in checking the level of fluid. Anyway, I'm wondering where the > drain plug is to drain out the old oil? Upon my brief inspection today, > I saw a rather large hex nut (looked like an oversize set-screw, maybe > 1" diameter), which would require an allen wrench to remove. It was > located in the middle of the transmission, closer to the motor. Is this > the drain plug? If so, where do I get the large allen wrench, or is > there some other tool? > > After I do drain the oil, I'm unsure of the level to which I refill the > transmission with fresh oil. I read in the Haynes that the four-speed > requires the fluid to come up to the level of the refill plug. But in > an inquiry I made a few weeks ago about gear oil, some listees informed > me to only fill to a level 9/16" below the refill plug. Which is > correct? Thanks to anyone and everyone who can help me out. > > Mike Korsak
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