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Subject:Re: '91 Westy Manual Transmission Fluid
From:Hans Brouwer
Date:Tue, 14 Nov 2000 21:57:07 -0500

I used a 1 inch metric hex bolt (I think it is a 17 mm one) put two nuts on
them, spot welded, grinded it smooth. The head of the hex bolt fits in the
drain plug and filler plug. Use this homemade plug with a combination wrench
and draining and filling the transmission fluid is a snap.

I use a big syringe with a plastic tube attached to fill the transmission
fluid.

Now I have to come up with a way to measure 1 centimeter from the fill gap
so that I do not over fill it.

Hans Brouwer
Cumberland, Ontario
86 Westfalia

Michael David Korsak wrote:

> Hey Everybody,
> I'm about to embark on my first real maintenance journey.  I've been
> having shifting difficulty with the advance of cold weather here in PA,
> so I'm changing the transmission oil (putting in the highly recommended
> Redline MT-90).  She is a four-speed, manual transmission.
>
> I crawled underneath today, to look around for a moment, familiarize
> myself with the workings.  I have the Haynes manual (didn't splurge on
> the Bentley yet), which is of no real help in changing the gearbox oil,
> only in checking the level of fluid.  Anyway, I'm wondering where the
> drain plug is to drain out the old oil?  Upon my brief inspection today,
> I saw a rather large hex nut (looked like an oversize set-screw, maybe
> 1" diameter),  which would require an allen wrench to remove.  It was
> located in the middle of the transmission, closer to the motor.  Is this
> the drain plug?  If so, where do I get the large allen wrench, or is
> there some other tool?
>
> After I do drain the oil, I'm unsure of the level to which I refill the
> transmission with fresh oil.  I read in the Haynes that the four-speed
> requires the fluid to come up to the level of the refill plug.  But in
> an inquiry I made a few weeks ago about gear oil, some listees informed
> me to only fill to a level 9/16" below the refill plug.  Which is
> correct?  Thanks to anyone and everyone who can help me out.
>
> Mike Korsak

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