Thermostat housing leaking like Crazy!!I believe there is supposed to be a rubber seal :)

Bill
  ----- Original Message ----- 
  From: Peter 
  To: vanagon@GERRY.VANAGON.COM 
  Sent: Wednesday, December 06, 2000 3:53 PM
  Subject: Thermostat housing leaking like Crazy!!

  Dear Syncronauts
     I just installed a new thermostat in my '87 syncro and carefully put the housing back together and the housing is leaking like a sieve !!
  I took it apart again and cleaned it all out where the top & bottom of the housing meet.  Everything looks fine!  I carefully put it back together, poured in the coolant again and its just raining in there!!!  I cant figure it out! Its not even under pressure! There are two flat surfaces that come together and are flush (the top half & the bottom) and there's a screw at each corner that holds them in place.  There's no rubber o ring or anything like that to make the seal.        
       I can see the coolant just flowing out in between the seam.  It looks flush! I carefully screwed it down tightly with alot of pressure.  But not so much as to crack the plastic top.
   Any ideas?? Thanks,

  Mystified,

  Peter 

  please respond to me at printstud@bigfoot.com as well 

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