

| Subject: | Re: CV Boot replacement... |
| From: | Scott D Foss |
| Date: | Mon, 19 Mar 2001 18:25:35 -0800 |
Dan, of course by now you know you can undo the outer CV joint screws in place with an extension, AND, I would like to add 2 things : 1. if you have 6 - point allen CV joint scews do not install them back in but instead get the later type 12- point allen screws - they never strip out, and the 6-pointers always do. 2. ( well it's going to be more than 2 things ) if a CV joint or any allen screw is really stuck, before you round it out with your 6 mm allen socket, give it some really , really hard whacks with a big ball been hammer - that jolt will break the bond of the theads making the bolt able to unscrw. 20 whacks, even. Usually I hammer on an extension bar, rather than trying to hit the allen head screw directly. This really works. The next alternative for a rounded out allen screw is to unscrew it with a cold chisel and hammer. You cut a notch in it and hammer at an angle to unscrew it. I've spent as much as 30 minutes on one screw in the outer CV's , but they can be unscrewed ( and ruined ) this way. 3. HOW TO KEEP ANY CV JOINT ALIVE FOR YEARS AFTER THERE'S A HOLE IN THE BOOT : go to a motorcylce shop and get motorcycle CHAIN LUBE. this is a very, very sticky penetrating grease, and spray it in the hole in the boot, ideally with the wheel free to turn so you get it everywhere in there. I have kept an inner CV joint with a shot boot alive this way on my Mercedes for 7 years, and it's a helleva lot harder to replace a boot on that car than just undoing screws. Lastly, make sure the outer Cv joint screws, especially the outers, are tight enough. Many times these get loose, eventually 5 fall out and then break off the 6th one ( if you are unlucky ) and also, the van won't go when this happens. just be real careful under cars. A FLAT CONCRETE SURFACE, a floor jack, and solid JACK STANDS ( never use roll-up ramps ! ! ) are essential for any work under the van. Scott
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