

| Subject: | VW diesel no-starts |
| From: | Joel Walker |
| Date: | Sat, 7 Jul 2001 19:41:43 -0500 |
from that Import Service magazine ... Diesel No-Start Diesel VW Virtually all passenger car Diesels use glowplugs to provide additional heat for starting, particularly in cold weather. Glowplugs, of course, are just hot spots to ease the compressed air mixture and the injected fuel those couple of extra degrees warmer to reach the temperature of autoignition. But they are not universally interchangeable, even for the same vehicle. Some glowplugs reach their target temperature quickly, drawing heavily on the battery's storage capacity to heat them quickly. Others draw a lower current for a longer period to reach the same heat. The amount of time it takes to reach the autoignition temperature depends on the temperature of the intake air, of course, but more than any other factor, the engine combustion chamber wall temperature is the deciding factor. When the engine is shut off, the engine coolant will correspond very closely to the temperature of the combustion chamber walls, so that is the critical input. Each Diesel car has a glowplug control relay (or glowplug controller in the computer for late-model vehicles) that determines the glow-time from the coolant temperature. You see the opportunies for problem here. If someone puts the short-duration/high-current glowplugs in a car with a long-duration glowplug control relay, as long as the battery holds out you'll have excellent starting for quite some time ... weeks or months, perhaps. Then, since the business end of the glowplug is a metal thimble with a heavy lamp filament on the inside, the glowplugs rapidly start to burn out, just as the weather starts to cool if Murphy's Law comes into play. Not only are the glowplugs conducting more current and heat than designed, so is the glowplug control relay, which races them to see which burns out first. Solution: A no-start or intermittent-start Diesel with a history of burning out glowplugs almost certainly has either the wrong glowplugs or the wrong controller or both. Don't replace either without confirming the parts numbers of the other and comparing both numbers to what the carmaker originally installed. And don't let your customers be deceived by claims of higher performance glowplugs that are merely repackaged fast-burn units.
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