

| Subject: | Re: re cleaning pop top |
| From: | Doug Alcock |
| Date: | Tue, 7 Aug 2001 12:01:17 -0400 |
>How does one remove the luggage rack? Hi Dave, I just did this on the weekend so it's rather fresh in my mind.Mine's an '84 (white top) and I think VW went to the coloured tops in '86 so your '85 should be the same as mine. You have to drop the back of the headliner first. Remove the two screws and one bolt that hold end cap onto the storage shelf above the stove/sink. Now remove the 7 (8?) little screws that hold the headliner to the roof. It should drop enough so you can slip your hand in.Raise your poptop and crawl up on your luggage rack and remove the 4 plastic caps covering the nuts and washers between the back of the luggage rack and the hole for the poptop (Now that I think about this you could do it through your open screened window in the poptop canvas).Now remove the nuts and washers --- you may or may not have to slip your hand above the headliner to prevent the boltheads from turning --- you will for sure when you go to re-tighten. Now remove the 4 large-headed slot screws from the outside of the luggage rack (one on each side and two at the front). I thought from the looks of these screwheads (rusty) that they'd be a PITA to remove; they came out easily though -- the threads inside were in fine shape.... Now close all the doors and windows to your Westy and get a helper to assist you in lifting down the luggage rack --- it's light but awkward. Why close the doors and windows??? --- I found that a rather astonishing amount of leaves and dirt had been lurking under the luggage rack for the last 15 years. Way too much of this garbage fell inside the open windows of my van. If you've got the thing off anyway you might want to throw a new seal on the bottom --- cheap from the Busdepot and quick to install with a rubber mallet (trim to length with a pair of sharp sidecutters). The re-install is pretty much the reverse. With your helper -- get the luggage rack seat on the four protruding bolts ahead of the poptop opening. Put the nuts and washers on very loosely --- enough just to keep from knocking the bolts back down. Now start the 4 large-headed screws in their respective holes. You'll find that if you shift the whole rack slightly (as needed) it is relatively easy to line them up and get them started. When they are all started --- tighten up the screws. Now tighten up the 4 nuts --- sliding your hand under the headliner to hold the bolts as necessary. Put the headliner/shelf-end back in place when you're done this. Now sit on the porch and have a beer --- well thats what I did anyway :-) I wish I'd thought to replace my rusty tie-downs while I was doing this........... Cheers, Doug Alcock '84 Westy "Bluebelle" Toronto, Canada
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