

| Subject: | Re: splicing wires (was: van still dying) |
| From: | Edward Nutter |
| Date: | Sat, 1 Dec 2001 22:50:32 -0800 |
Vanagon wiring is mostly 12 gauge and 14 gague stranded. Use butt splices, a straight insulated aluminum tube. Stick the stripped wires in each end and crimp them. Everything you need (wire, splices, stripper/crimper) is stock Home Depot stuff. BTW, the problem is as likely to be wires in the bundle shorting to each other because of melted insulation. Happened to me when I got a crack in the muffler that jetted up agains the heat shield. Blake Thornton wrote: > OK, if you read my post yesterday, my van is dying and I can't find the > culprit. I have decided that it could be some bad wires in my wiring > harness (I'll explain why I think this below). > > So, I plan to cut open the suspect location and begin splicing new wires > where I think there are now bad wires. So, I could really use some help > knowing how to do this. > > - Do I need to use any special kind of wire? (what gauge, solid or > strands, any special kind of casing on the wire needed, etc)? > > - Are wire nuts enough or do I need to solder it? If I need to solder it, > can someone describe to me how to do this? > > - do I need to tape it back up with any special kind of tape (eg heat > resistant?) > > Now for my reasoning: > > About a year and a half ago, I found my wiring harness slipped and touched > my muffler (the engine shield wasn't attached properly). It seemed to > burn the wire and my van died for a day. The next day the van started up > and it has ran ever since. > > I forgot about this until yesterday when a couple people said my van dying > really sounds like a bad ground. Well, I knew I cleaned all my grounds > and then it occured to me that I had this wiring problem. I figure that > perhaps the heat weakened the wires and now they are only marginal. > > So, I plan to cut open the harness and replace all the wires in the > infected area. > > Thanks for any and all ideas, > Blake > 84 westy > SLC UT
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