

| Subject: | '91 Vanagon Clutch/Release Bearing Noise |
| From: | Gary Cannell |
| Date: | Thu, 27 Dec 2001 20:12:11 EST |
My clutch developed a noise which was experienced when depressing and releasing the clutch pedal. It almost sounded (and felt) as though a cable was frayed and being dragged over another piece of metal - Of course this wasn't what was happening, but that's the best way I can describe it. I had the clutch and pressure plate replaced (really worn) and the new one was fine for a few months then the same sound/feel developed. I took it back to the mechanic and he said it was a worn bronze bushing on the end of the release shaft that should have been replaced. He replaced (cost me again) it and it was fine for a few months again. After another year or two of this, I replaced the clutch and pressure plate again and put both new release shaft bushings in. The sound came back a few months later. I have no idea what the problem is. The only two things I can think of are: 1) The fingers on the release shaft, in contact with the release bearing, may be worn causing a bad metal to metal rub, or 2) The guide sleeve is binding on the release bearing, though I changed this too. Any ideas? Thanks Gary
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