

| Subject: | Re: New springs on my 1989 Vanagon with shims for the lefty camper sway |
| From: | phil stanhope |
| Date: | Thu, 21 Feb 2002 06:17:05 -0800 |
Could you say that this is a better solution to reduce sway than to add front and rear sway bars? I would much rather do this if it REALLY reduced swaying, and from reading Developtrust's posts it seams to be so. Phil, 84' "Westy Millenium Falcon" --- developtrust <developtrust@HOME.COM> wrote: > Just a progress report on the completion of > installing my new springs that > steve@syncro.com makes. I am thoroughly delighted > with the results. My > vanagon now drives like a new vehicle. An added > bonus is no more squeaks & > rattles up front. Some improvement due to new upper > ball joints to be sure > but some also due to replacing old springs with 13 > years of metal fatigue. > > I encourage anyone upgrading their vanagons to > contact Steve to reserve a > set of springs from his next production run. The VW > dealer wants $626 for > stock springs and Steve's springs are $400 and > better in my opinion. > > The cornering of the vehicle with the new springs is > remarkably sweet (much > less sway around corners.) The ride is smooth and > drives like a new vehicle. > All wheels now measure 17 & 1/4 inches from the > fender to the center of the > wheel cap. Formerly my front measurements were about > 16 & 1/2 inches on the > right and 15 & 7/8 on the driver side. Rear > measurements were 17 on the > right and about 16 & 1/2 on the driver side. > > I received a lot of very useful information from > Steve about the springs and > he may have saved me from making a big costly > mistake as he recommended to > not go more than 1/4 inch for the front driver side > shim. I was tempted to > add 1/2 inch of shims up front but he said it was > not a one to one > relationship. If not for his encouragement and > patient advice I would never > have installed the springs. Thank you Steve. > > I had my VW dealer install the front springs and the > two upper ball joints > which had ruptured boots. I installed the rear > springs today myself (a piece > of cake.) I had the dealer put 1/4 inches of rubber > shim material up top of > the driver side spring to compensate for my camper > equipment and my body > weight since I am usually without a passenger. I put > an extra 1/8 inch > rubber shim on both rear springs up top of the > rubber spring seat because > Steve's springs are flatter and do not sit inside > the formed rubber seat the > way the factory springs mould to the spring seat. On > the left rear spring > (driver side) I added 5/8 extra shim material to > compensate for the camper > equipment and lefty sway (one 3/8 inch polyethylene > shim made from a kitchen > cutting board, and three 1/8 inch rubber shims for a > total of 3/4 inches.) > > I also left my Air Lift air bag system inside the > new rear springs in place > but under inflated to 10 psi instead of suggested > manufacturer's recommended > 25 psi. this way if I have a large load in the > future I can just pump up the > psi to 25 when needed. > > I discovered another interesting fact when measuring > the fronts. Exiting the > driver side my first measurement was 17" and the > passenger side was about 17 > & 3/8" which gave me some concern. I did not > consider that my 225 pounds of > body weight on the left might give me a false > reading. I next exited the > passenger side to redistribute weight. Measured > again and both wheels > measured at 17 & 1/4" fender to center of wheel cap. > Without a passenger one > will get a false measurement if you are looking for > accuracy. > > I hope anyone considering replacing your old worn > out springs will find this > information useful. Contact me about rear spring > replacement if you ever > need assistance or advice. > > William Polowniak > 1989 Vanagon GL > 1988 Mercedes 300 SE __________________________________________________ Do You Yahoo!? Yahoo! Sports - Coverage of the 2002 Olympic Games http://sports.yahoo.com
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