

| Subject: | Re: TiiCo vibes, I found it! |
| From: | Gary Stearns |
| Date: | Wed, 6 Mar 2002 09:25:44 -0500 |
Good point. On some TiiCo setups it does spin the water pump. Not on mine though, alternator only. Gary ----- Original Message ----- From: "David Marshall" <vanagon@volkswagen.org> To: "Gary Stearns" <gstearns@OPTONLINE.NET>; <vanagon@GERRY.VANAGON.COM> Sent: Tuesday, March 05, 2002 11:49 PM Subject: RE: TiiCo vibes, I found it! > Gary, > Great observation, but I wouldn't remove the v-belt from the alternator and > go for a test drive as this belt also spins the water pump right!? > > David Marshall > > Fast Forward Automotive Inc. > 4356 Quesnel Hixon Road > Quesnel BC Canada V2J 6Z3 > mailto:info@fastforward.ca <mailto:info@fastforward.ca> > http://www.fastforward.ca <http://www.fastforward.ca> > Phone: (250) 992 7775 FAX: (250) 992 1160 > > . Vanagon Accessories and Engine Conversions > . Vanagon, Transporter and Iltis Sales and Importation > . European Lighting for most Volkswagen models > > > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com]On Behalf > Of Gary Stearns > Sent: March 5, 2002 6:21 PM > To: vanagon@GERRY.VANAGON.COM > Subject: TiiCo vibes, I found it! > > > Our TiiCo installation was one of those that was burdened a major droning > resonance in the interior at about 3800 rpm. I drove myself crazy trying to > eliminate this. Nearly all of my efforts were targeted toward the exhaust > system. Now I realize that the exhaust vibration was an effect, not a > cause. Last week, the droning suddenly stopped on it's own. Totally gone. > Smooth constant sound all the way up the tach. A day later I discovered > that the bracket that maintains belt tension on the alternator had > fractured. Though broken, nothing fell away and it still kept the belt > tension by keeping pressure on the broken spot. I noticed the break, > removed it, and welded it up. The droning vibes came back big time. I > remembered reading that many automakers have ended up revising alternator, > A/C and other accessory mounts to eliminate noise, vibration and harshness > (NVH) in 4 cylinder engines. Oh my god, I found it. > > The solution came in the form of one of the rubber bushing mounts intended > to mount the exhaust brackets in the TiiCo installation. After alot of > experimentation I decided that the one on the muffler side was making the > droning worse, so I left it out. Now, I used it to separate left and right > sides of a fabricated alternator tensioning bracket. It's been installed > for about a week, the droning has not returned, and it seems to do a good > job of maintaining belt tension. > > The fact that not all TiiCo engines seem to have this problem surely relates > to the variety of belts and brackets that mount the accessories. Some have > A/C, some don't. Some use one long serpentine belt for most of the pullies, > some don't. > > If you have the TiiCo droning, test this theory by removing the tensioning > bracket and the belt from the alternator (yes the charging light will come > on) and take a test drive. I'm betting it will be the quietest ride in your > TiiCo powered Vanagon that you've ever had. > > Gary > >
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