

| Subject: | <No subject> |
| From: | Mike Boland |
| Date: | Thu, 23 May 2002 23:54:34 -0500 |
I have a 1991 VW Westy GL I bought it last July > has 107,000 strong engine. ran well when bought it. > had exhaust leak @ pipe on #3 cylinder and coolant leak on water pipe to > / from water pump and cracked pin hole leak at small hoses at oil > cooler. found PO had welded exhaust nut to stud on # 3 & 4 cylinders No > idea why.. > > I had to cut off the stud/weld with high speed cut off wheel to remove > exhaust. > > I removed the engine to get better access studs in heads to drill / e-z > out the studs. I got them out & installed new studs > water pipe was welded up. ALL coolant lines & fuel lines were replaced. > new rubber seals were installed on fuel injectors (both big / small) new exhaust pipes / muffler installed. new clutch installed CV joints clean & re-greased. I reinstalled engine transmission It fired right up.. idles great / runs strong for first 2 minutes or so.. then Idle drops....real low no power, runs very rich (black smoke / soot) out exhaust smell very rich I double checked all wires, vacume leaks / hoses found nothing amiss. I replaced the coolant temp sensor #2 still does it. it will not run well when warm next morning or few hours later It'll start right up, idle smoothly rev though rpm range strongly then 2 minutes later suddenly drops low idle, no power etc. when cold again it'll fire right up run strong 2 minutes till starts warm up... any one have any ideas? no work was done on engine itself. while engine was out. just replaced exhaust pipes / hoses clutch etc. > > mike
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