

| Subject: | Re: Message for Stan- Dropping Aircooled Engine |
| From: | Stan Wilder |
| Date: | Mon, 13 May 2002 20:21:10 -0500 |
engine to be pulled back with all tinware in place? ------------------- It will normally remove but remove the alternator, dipstick and tube. ------------------ Your engine sounds great ............. run a quart of Marvel Mystery Oil in your crankcase (don't overfill) for about 300 miles with your existing oil. Run 8 oz of the Marvel Mystery oil in your fuel tank while you're running the crankcase oil. ------------------Next Change your oil, filter and clean your strainer........... run the Van hard at 65/70 mph for about 30 miles and then take it in for inspection. ----------------- Why you pulling that engine it sounds better than 98% of the Air Cooled I've ever heard of ?. Stan Wilder On Mon, 13 May 2002 15:13:40 -0600 "Thompson, Michael" <METhompson@GOLDER.COM> writes: > -----Original Message----- > From: Thompson, Michael > Sent: Monday, May 13, 2002 2:56 PM > To: 'Stan Wilder' > Subject: RE: Dropping Aircooled Engine > > Thanks again Stan. > Is it necessary to remove rear-most tinware first, or does lowering > the rear > of the engine 5" using said bolts allow engine to be pulled back > with all > tinware in place? Any top tips for installing to make life easier? > > By the way, I have just had a compression test, leak-down test and > oil > pressure test carried out at a VW specialist. Results are > confusing, as > follows: > Compression (psi) > #1 120 > #2 125 > #3 120 > #4 130 > Leak-down > #1 70% > #2 44% > #3 64% > #4 74% > Oil pressure (psi) > 22 at hot idle > > The results for the leak-down are what PASSES the cylinder (i.e. > the > opposite of the compression test). The garage says that it is fine > up to > about 80-85% passing before worrying too much. The oil pressure > looks fine. > > > The VW 'specialist' cannot explain the leak-down results vs the > compression. > They admit that there is a lot of blow-by for such compression > results. > They have suggested removing engine, replacing all oil seals/gaskets > and > putting new rings in and de-glazing the cylinders. They think it > is > unlikely that new pistons/cylinders will be needed with these > results. > I am pretty confused and am getting differing advice here. I have > re-checked the oil leak and am pretty sure it is coming mostly from > the > cylinder head/cylinder base area. It just seems to drip onto the > push-rod > tubes from above on both sides, although the right side is worst. > Could > serious over-revving of the engine cause the gaskets here to blow (I > recall > the previous owner shifting into 1st from 4th and having to have the > clutch > replaced as a result. > > Thanks in advance > Michael > > -----Original Message----- > From: Stan Wilder [mailto:wilden1@juno.com] > Sent: Monday, May 13, 2002 2:15 PM > To: METhompson@GOLDER.COM > Cc: vanagon@GERRY.VANAGON.COM > Subject: Re: Dropping Aircooled Engine > > #1) Get two bolts 5/16 x about 6" all threaded., remove the four > mustache > crossbar bolts and use one of these on each side to drop the rear of > your > engine 5". Makes it a lot easier to get to other hardware. > #2) Remove Alternator, Oil Dip Stick, and all electrical that will > tie > the engine to the chasis. > #3) Loosen heater flapper valves and push them out of the way. > #4) Put a jack under the engine, drop the starter and remove the > other > three engine/tranny bolts (three bolts in flex plate also if you got > an > auto) > #5) separate the engine and tranny and let the tranny just hang. > #6) Lower the floor jack and just push the engine off onto the > ground. > (cardboard pad helps) a skate board is even better. > #7) Use the jack to jack under one of the rear wheels and drag the > engine > out from under the van. > For me that is a 30 minute job after doing it ten times. > First time ......... be careful that all fuel lines, electrical > throttle > cable ect are not hanging up. > > Stan Wilder > 83 Air Cooled Westfalia > > > On Mon, 13 May 2002 11:03:50 -0600 "Thompson, Michael" > <METhompson@GOLDER.COM> writes: > > Dear List > > I am planning on dropping the engine out of my 81' Westy and was > > wondering > > of the best equipment to use. Trolley jack, engine hoist (from > > above, > > inside rear hatch) or other? Any advice appreciated. I have > > previously > > dropped a '71 Beetle engine using a trolley jack - the Type IV in > > the > > vanagon looks easier as it is not as tall with the fan housing, > > just > > heavier. > > Best wishes > > Michael > > > > -----Original Message----- > > From: Dana Morphew [mailto:kadm@PUGETSOUND.NET] > > Sent: Monday, May 13, 2002 8:32 AM > > To: vanagon@GERRY.VANAGON.COM > > Subject: 2.0 l. Injectors, Rack and FPR > > > > For those of you that want to go with the I4 injectors, rack and > > FPR > > with their TICCO conversion: > > > > > http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=1827985499 > > > > -Dana- > > > > ________________________________________________________________ > GET INTERNET ACCESS FROM JUNO! > Juno offers FREE or PREMIUM Internet access for less! > Join Juno today! For your FREE software, visit: > http://dl.www.juno.com/get/web/. > ________________________________________________________________ GET INTERNET ACCESS FROM JUNO! Juno offers FREE or PREMIUM Internet access for less! Join Juno today! For your FREE software, visit: http://dl.www.juno.com/get/web/.
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