

| Subject: | Re: 84 head job update and questions |
| From: | Tony Thompson |
| Date: | Fri, 31 May 2002 19:51:13 -0400 |
I just finished doing this without any special tools, the circlips can be removed with snap ring pliers or a small set of needle nose pliers. It is a really good idea to shove rags around the piston bases so that errant parts don't zing off into the interior of the engine. I found the wrist pins very difficult to remove. The Haynes manual suggested making up a hook out of wire to gently pull them out FORGET IT. You don't want to pull too hard sideways anyway so here is what I did. Get a piece of aluminum tube that has an ID large enough to allow the wrist pin to fit inside and an OD small enough to fit through the access openings in the case ie the water pump hole. Then get a threaded rod of 5/16 inch diameter and a selection of washers and a couple of nuts. Now the pipe goes through the access hole and rests against the piston side and the threaded rod goes through the pipe and through the wrist pin so that you can attach a nut and washer slightly smaller that the inside of the opposite circlip which you can leave in place. Now what you need to do at the free end is put on a large washer and nut so that you can crank down on the nut against the tube which will pull the wrist pin out of the piston and into the tube. Be careful as the pin is trying to get into the tube since it will hang up on the sides a bit and might need repositioning of the tube. Once you get everything lined up it works pretty well. I don't know why mine were so hard to pull but they were varnished up a bit. Does anyone have any ideas about how to clean them up so they will go back in a bit easier? Good luck Tony
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