

| Subject: | Re: ## changing 1990 2.1L waterleaker oil cooler hoses in situ |
| From: | Ben huot |
| Date: | Thu, 8 Aug 2002 01:40:52 -0400 |
Hi T-man, first lest me tell you that yours dealer is a dumb ass, removing the exhaust! The parts are about 6$ Canadian each, they took 48 hours to order!!! (Available at the main VW warehouse in Toronto, I am in Montreal) The easiest way to do this job (I just did one last week) is to remove the water pump and-or the big metal cooling bypass black tube between the water pump and the thermostat), carefully look at all my pictures and after you can decide which way you want to do the job, longer to do this way but easier, at the same time you should change this one (60$). Check my site for a step-by-step procedure at: http://www3.sympatico.ca/huotx/water_pump.htm The hard way is to remove the oil cooler only, to do so: (Look at my hoses chart to know which hose or tube I am talking about at: http://pages.infinit.net/engine/cooling_system_hoses.htm First, unplug the upper long oil cooler tube (Q) from the small flexible hose joiner (P), block the "P" & "Z" tube with a screw so you don't loose too much coolant. Do the same with (Y) and (Z), coolant will stop flowing (you won't loose much). You will also have to make sure that both "hard metal tube" (Q & Y) are loose and the screws that hole them there are remove. Drain oil, remove oil filter. Now the hard part; you will have to remove the 2 collar that hold both hoses to the oil cooler or try to remove the oil cooler with "Q" & "Y" still attach to this one(have fun, but no so hard), remove oil cooler slowly by twisting the 2 small hoses with any kind of pliers, they will be stuck!! When loose, simply unscrew the oil cooler and change the oil cooler O-Ring seal (the seal is a known problem, VW did a recall on those one many years ago, again, check my site for all info and picture on this one at: http://www3.sympatico.ca/huotx/oil_cooler.htm Without removing the big metal cooling bypass black tube, you will have a harder time reaching the 2 collar that hold the tubes to the oil cooler but it is feasible. When putting back all parts you won't have to bleed the system, maybe just a bit by opening the bleeder on the thermostat for a few second. If you need more info or picture please ask, it's free (he he he) Hope that help my friend, Regards, Ben http://www3.sympatico.ca/huotx/engine1.htm
Have something to add on this topic today? Revive this thread in the forum »