

| Subject: | 82 Vanagon Gas Tank Seal/Installation Question |
| From: | Jeff Strickrott |
| Date: | Mon, 26 Aug 2002 01:51:17 -0400 |
Hi All: I just received the 68 mm opening replacement gas tank for my 82 Vanagon. This tank is designed for the 68 mm fuel filler grommet for use with the 58 mm fuel filler tube. I noticed that the new rubber grommet (VW part # 251-201-139) does not fit as tightly in the nominally 68 mm fuel tank opening as it does on the old tank. The metal fuel filler tube, when fitted into the new grommet on the new tank, seems to have more play and does not appear that it will seal completely. I measured the new tank opening with a pair of calipers and it is 69.6 mm as compared to the old tank at 68.2 mm. Thus the new tank allows the grommet to move more and hence does not appear to fit as tightly around the fuel filler tube. Anyone know what type of sealant I could use that will stay flexible to ensure that the tank does not leak around the grommet? Bentleys also indicates that the grommets on the gas and vent tanks should be "sealed if necessary". Anyone know what VW originally used? When I pulled the caps to the vent tanks, I noticed a tar like substance around the cap, presumably sealing it. Reminded me of some of the roofing tar that they use under shingles. Any idea if this is what was originally used? Thanks for the help in advance. Regards, --Jeff Strickrott 82 Westy, South Florida
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