Stuart wrote:
The H shaped plastic coupling next to the expansion tank split in two on my
'84, leaving me dead in the water
This part is obsolete, and only used on the '83-'85 waterboxer.
It's fairly complex, so fabricating one out of copper would be difficult,
but may be the only option.

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I made one for a syncro once, the "H" piece against the forward firewall.
I couldn't pull up Ken's picture so I don't know what yours looks like, but
I can probably fabricate one.
If you can't get one anywhere else, that may be an option.

Gary Lee
http://www.telusplanet.net/public/gary2a/rack/vanagonrack.htm