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Subject:Re: Gearbox drain plug
From:Anthony Polson
Date:Wed, 4 Sep 2002 14:54:49 +0100

Hi Clive,

The drain plug is located under and near the front of the gearbox.  It faces
forward and down at 45 degrees below the horizontal.  The correct tool is a
17mm hex key.

The drain plug has a magnetic rod inside which catches any ferrous metal
swarf.  However, the non-ferrous swarf and powder remains inside the gearbox
when you drain the oil ... unless of course you face the fan down a steep
hill when draining ... <g>

The dual purpose fill/level plug is on the side of the gearbox.  You should
fill the transmission slowly until the oil is just about to run out of the
hole.

There was a period in the 1980s when some VW cars were built without any oil
drain plug.  You had to suck out the old oil through the fill/level hole
using pumps that were designed for the purpose.  I don't think the VW vans'
gearboxes ever took that route.

Best regards,

Tony

>------------------------------
>
>Date:    Tue, 3 Sep 2002 23:41:57 +0100
>From:    Clive Smith <clive.harman-smith@NTLWORLD.COM>
>Subject: Re: Gearbox drain plug
>
>Aha, I'm looking at a plug that is vertically in the middle of the
>transaxle
>unit and faces straight down.
>
>Thanks! I'll open my eyes a bit more when the shite stops falling into them
>under there.
>
>Clive

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