

| Subject: | Re: Drilled Rotors vs. Big Brake Kit |
| From: | pensioner |
| Date: | Wed, 6 Nov 2002 14:52:16 -0800 |
The engineering reason for the SA large brakes with the 15" wheels and larger tires has to do with the "effective" braking force. Larger diameter tires require a proportionately larger retarding torque on the wheel to generate the same stopping force. Putting 215x75-15 tires on a standard syncro westy produces a loss of stopping power as the braking force has to work through a larger "moment arm" (distance from axle center to road). A few definitions help here: Braking force for this instance is the torque applied to the axle by the brakes multiplied by the distance from the hub to the center of the pad. Stopping force is the force generated at the road to tire interface that actually declerates the van. For a given braking system increasing the tire diameter will decrease the stopping force. To compensate, VWSA added more braking force via a larger disk and caliper assembly. Drilling rotors actually has very little effect in terms of increasing braking force. It does allow slightly better cooling over the solid rotors and slightly bettter wet performance. The SA vented rotors are far superior in terms of heat dissipation characteristics than the smaller solid rotors, drilled or not. Drilling can postpone brake fade but not really increase the braking force by any significant amount. The pad to disk interface describes a cylindrical swept area on the disk itself. This interface generates heat and the function of the pad is to continue to provide contact friction as the temperature of the interface rises. At some elevated temperature the pad material will break down and exhibit a "glazing" or "carbonizing" characteristic that has a poorer pressure to friction coefficient. For the same pad pressure the failed material produces significantly less friction and therefore less heat. The heat being dissipated by the thermal mass of the disk and its configuration is how the energy of motion of the van goes from kinetic to heat slowing the van. Are you listening, Dr. Feynmann? How'd we do? "fizzix, it's always just fizzix" pensioner (start slow then taper off)
Have something to add on this topic today? Revive this thread in the forum »