

| Subject: | Aren't intermittant electrical problems fun! |
| From: | Mike Finkbiner |
| Date: | Mon, 20 Jan 2003 02:47:36 +0000 |
Volks - I have had a couple over the last few years, and now I'm fighting an idle, acceleration, bucking problem. This is an '87 Westy with a 2 yr old Boston Bob 2.1. The O2 and Temp II sensors have just been replaced, and I have had the same results with two different ECUs. We have swapped out the throttle body and throttle position switch for another used one that looks good. A VW specialty mechanic has done the recent work trying to diagnose the problem. When the engine starts, even in this chilly weather, it runs OK. As the engine warms up I can use my Digitool to watch the Temp II and Oxygen sensors. When the O2 signal starts to bounce back and forth, indicating that it is at operating temp, I start having intemittant bogging down while accelerating from a stop sign. It can also buck sharply when I'm accelerating at low RPM, generally just once. Then, once the engine is fully warm, I begin to have idle problems. While sitting at a stop sign or in my driveway, the tach will bounce around 8-900, sort of a lumpy up-down. After a short time, it will start sagging and recovering, then sometimes drop off to nothing for an instant and recovering to idle above 1100, then back down again. Friday night I noticed that the Fuel Injector Indicator on the Digitool was going dark when the engine idle dropped off. Since then I have noticed the same thing, but had to look harder during the day. It gets it's signal from pin 12 on the ECU, which is sending the fire signal to the injectors. I can't tell if the signal cutting out means that there is a problem with the connector to the injectors, or if there is something else confusing the ECU. I have tried wiggling the Hall sender connector, with no effect. I suppose this could be a ground problem, but a couple of years ago I pulled, cleaned and greased all of the connectors that I could find on the van. I have also added an additional ground from the ECU to the engine block. So - continuity problem in the harness, problem with the Hall sender? Bad JuJu? Why does it only really act up when the engine is fully warm? I can have the bucking problem once the O2 sender starts bouncing around, but the idle problem only seems to happen once the engine has been driven for awhile. - Mike Mike Finkbiner '87 Westy Moscow, ID mike_l_f@hotmail.com Perception is more real than truth, and belief turns truth into lies. - Kedar Nan _________________________________________________________________ Help STOP SPAM: Try the new MSN 8 and get 2 months FREE* http://join.msn.com/?page=features/junkmail
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