

| Subject: | Re: CV Joints |
| From: | Ben McCafferty |
| Date: | Mon, 20 Jan 2003 09:28:24 -0700 |
Yes, both. tx, bmc :) Ben McCafferty ben@volkscafe.com Volks Cafe 1823 Soquel Avenue Santa Cruz, CA 95062 831-426-1244 http://www.volkscafe.com > From: 80 Westy Pokey <pokey@vanagon.org> > Reply-To: pokey@vanagon.org > Date: Mon, 20 Jan 2003 11:17:08 -0500 > To: Ben McCafferty <ben@VOLKSCAFE.COM> > Cc: vanagon@GERRY.VANAGON.COM > Subject: Re: CV Joints > > Ben are you covering both 2WD and syncro? I saw your repack > kit, it looks interesting. > > Thanks, > Chris > > ---- Original message ---- >> Date: Mon, 20 Jan 2003 07:49:13 -0700 >> From: Ben McCafferty <ben@VOLKSCAFE.COM> >> Subject: Re: CV Joints >> To: vanagon@GERRY.VANAGON.COM >> >> Art et al, >> I will be posting a very detailed article on CV removal, > diagnosis, >> maintenance and replacement in the next day or two on the > Volks Cafe site. >> I will post to the list when it goes up. In the meantime, I > wanted to let >> you know that CVs aren't as bad as everyone makes them out > to be--they can >> be a fun job if you take your time. A couple of things I > want to mention >> about the two posts below. If you use liquid wrench, use it > only in the >> bolt heads. Do not attempt to get it on the threads. The > threads will not >> be frozen, and if you have broken caps on the driveshaft > flange, you risk >> getting the solvent into the tranny. Secondly, before you > can drive the >> joint off the shaft, there is a circlip on the shaft that > must be removed. >> >> As mentioned, I'll post when the article goes online, and it > will answer all >> questions you might have about this topic. >> tx, >> bmc :) >> Ben McCafferty >> ben@volkscafe.com >> >> Volks Cafe >> 1823 Soquel Avenue >> Santa Cruz, CA 95062 >> 831-426-1244 >> http://www.volkscafe.com >> >> >>> From: Adrian Bertarelli <adrian.bertarelli@ATTBI.COM> >>> Reply-To: Adrian Bertarelli <adrian.bertarelli@ATTBI.COM> >>> Date: Sun, 19 Jan 2003 10:08:08 -0700 >>> To: vanagon@GERRY.VANAGON.COM >>> Subject: Re: CV Joints >>> >>> Taking the rear axles out can be a sticky job. The best > advise I had >>> was to make sure you clean the heads of the bolts that are > in the rear >>> trailing arm. If you clean them real good and then spray > some liquid >>> wrench on their they start coming out a little easier. > The worst is >>> breaking or stripping a head of one of those suckers. > Opens a whole new >>> world of pain. >>> >>> -----Original Message----- >>> From: Vanagon Mailing List > [mailto:vanagon@gerry.vanagon.com] On Behalf >>> Of David Robertson >>> Sent: Sunday, January 19, 2003 9:37 AM >>> To: vanagon@GERRY.VANAGON.COM >>> Subject: Re: CV Joints >>> >>> Removing the joints is as you describe- just removing the > six bolts on >>> each end of each axle. The outer bolts can be difficult > to get to >>> because they are inside the rear trailing arm (atleast > they are on my >>> 82). A ratchet extension is used and as long as you can > get the bolts >>> loose; you should not have any problems. >>> >>> A press is not necessary to remove the joint from the > axle. They can be >>> difficult to remove if tight, but all that is needed is to > carefully >>> hammer the shaft down through the joint. I use an old > socket that is >>> smaller than the shaft and place the joint on top of a > vice with the >>> axle hanging down. then hammer the inside of the shaft > down through the >>> joint. >>> >>> You will need some sort of manual that describes how to > dissasemble, >>> clean, inspect, and regrease the joints. Or just get new > ones. You can >>> now even buy the entire axle and joints already assembled > as a unit. >>> This might be the best option if time is a factor. >>> >>> Definatly do both joints on the same axle at the same > time. It isnt >>> absolutly necessary to do both axles at the same time, but > a good idea. >>> >>> Make sure you properly torque the bolts down on > reassmbly. Check the >>> bolts after you drive it. They WILL come loose if not > torqued properly. >>> >>> The entire process is very messy and can be time > consuming. There is >>> nothing really difficult about it and it doesnt take any > special tools >>> other than the right socket allen/star tool (there are 2 > types of bolts >>> in use, not sure which one you will have). The only > problem you may >>> find is if the outer bolts are tight and you strip them. >>> >>> >>> dr >>> >>> >>> >>> Art Beutler <abeutler@COX.NET> wrote: >>> >>>> My 86 vanagon has recently developed a noise sounding > like metal >>> striking >>>> metal originating from the rear somewhere. This rate of > the striking >>> noise >>>> is proportional to speed and it pretty much goes away > when the clutch >>> is >>>> engaged and sometimes at higher speeds. Having had a > look thorough >>> previous >>>> postings for such noises, it is pretty likely that this > is caused by a >>> bad >>>> CV joint. >>>> >>>> I have not crawled under the vehicle yet but I have read > that I should >>> be >>>> able to find the bad CV joint by checking for fore and > aft play; I will >>>> undertake this task tomorrow. My main question is: how > hard are these >>> to >>>> change and how does one go about doing it. The shop > manual starts with >>> the >>>> axle shaft already removed - is this a simple matter of > loosening the >>> bolts >>>> on either end and pulling it out or is there more to it? > Once the axle >>>> shaft is removed, the manual implies that a press is > required to remove >>> the >>>> old CV joints - is this really true? Are there any > alternatives? If >>> one >>>> gets past this point, are there any tricks to reassembly? >>>> >>>> Also, if there is no obvious cause of failure (ie damaged > boot) of the >>> bad >>>> CV joint, can the others be expected to last much longer > or should I >>> change >>>> them all? >>>> >>>> Thanks, >>>> >>>> Art >>> Beutler >>>> >>> >>> > ______________________________________________________________ > ____ >>> The NEW Netscape 7.0 browser is now available. Upgrade now! >>> http://channels.netscape.com/ns/browsers/download.jsp >>> >>> Get your own FREE, personal Netscape Mail account today at >>> http://webmail.netscape.com/
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