

| Subject: | Engine Overhaul Questions |
| From: | John Tullier |
| Date: | Tue, 21 Jan 2003 18:53:37 -0800 |
1980 VW Vanagon L 2.0L Air-cooled 4 CYL (Fuel Injected) Questions: 1. Had the crankshaft turned at machine shop through a mechanic. Machine shop closes unexpectedly, barely get crankshaft back. Realize later, of course, that I am missing all the gears and spacers, having been pulled to turn the crank. Bought replacements, including an "oil thrower" which I honestly don't remember being there before. After installing Crankshaft gear, spacer, distributor drive gear, circlip, and #4 crankshaft bearing...the diagram in my book shows an oil thrower. However, during the reassembly portion of the book, the oil thrower is never mentioned. I am starting to think this might have only applied to the earlier 1.6L engine and not the 2.0L. In the diagram, the oil thrower appears to fit right up against the #4 bearing. The shaft on the crankshaft also appears to have the same diameter throughout. My crankshaft is tapered, and the (OD) of the crankshaft is larger than the (ID) of the oil thrower. Any idea if there was even an oil thrower on 1980 2.0L engines? If so, is it held in place by the crankshaft seal?...cause that's the only way it would happen on my crankshaft. 2. How dreadfully important is it that the hydraulic tappets be reinstalled in the same place from which they were removed?...cause if it's important, looks like I'll be buying new ones. heheh 3. What are the pros and cons concerning push-rod tubes? There are different types so I've noticed. Self adjustable and different types of metal. I want the ones that don't leak or fly off while driving down the road. 4. And lastly, I know this is going to sound like a stupid question, but are there replaceable bearings in the connecting rods for the pistons? I brought the connecting rods and pistons to the same mechanic in tact, and didn't take them apart so I don't know. I already purchased replacement cylinders and pistons as a kit. I am hoping to be able to hunt down my connecting rods, but considering the "butt job" I've received from this guy so far, I'm not counting on it. If I have to replace the connecting rods, do I need bearings, or are the bearings actually part of the rods? Thanks allot folks. Hopefully, if nothing else dramatic comes along, I should be installing the engine in a few weeks. Lord I hope so anyways. John Tullier __________________________________________________ Do you Yahoo!? Yahoo! Mail Plus - Powerful. Affordable. Sign up now. http://mailplus.yahoo.com
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