

| Subject: | Re: I4 engine/vibrations - A few quick comments |
| From: | Herb Mooney |
| Date: | Sat, 22 Feb 2003 20:14:52 -0000 |
Sorry for the interuption, but who else besides Saab made these "hydraulic (actively damped) engine mounts"? I getting ready for transplanting a Ford 2.3 Turbo motor into my 84 Vanagon and need to address the ballance issue as well. Thanks, Herb in PA ----- Original Message ----- From: "Frank Grunthaner" <FrankGRUN@AOL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Monday, February 24, 2003 12:48 AM Subject: I4 engine/vibrations - A few quick comments > In a message dated 2/23/03 4:12:07 PM, McNock@EASYSTREET.COM writes: > > << beat to death yes, but definitively figured out - no! (at least for this > > van!) > > > I have been to your website may times (fabulous and thanks) and searched the > > achives many times. Below I have a list of all that has been done. > > > It is mostly everything every discussed. That is why I am so frustated. > > Better, Absolutely. Fixed - well no. >> > > You'e definitely correct on your website observations, but fall a bit short > on the summary. I have indicated in the past and at some length a number of > technical issues that come to the solution including the mounting of the > exhaust, the coupling of the exhaust and the details of the engine mount. > > Of all of these, resonance plays a powerful role. After eliminating the basic > engine issues (bent pulleys, H/A mounting brackets and exhaust coupling) you > will return to the engine mount and its active or passive isolation > technology. All manufacturers of large displacement 4 cylinder in line > engines must confront this problem. The problem is minor at 1.6L, more > significant at 1.8L, a real discomfort at 2.0L and a major pain in the tush > at 2.3 and above. All manufacturers (VW. Porsche, Audi, Mercedes, SAAB, Volvo > to name a few Euro's) adopt one of two solutions: Addition of a balance shaft > to the engine or the use of hydraulic (actively damped) engine mounts. I have > adapted the SAAB hydraulic mount to the VW Vanagon diesel mounting system > (refers to the '82 design only since this is what I play with). On my test > stand, the Audi 3A 2.0L engine (inline 4) with turbo is vibration free. But I > have more work to do for better clearance. I have not yet been able to mount > the new engine in the Vanagon, so I haven't conducted any vibration > measurements yet. I will! > > In the meantime feel free to experiment with the hydraulics. BTW your > description of differences betwixt the 82 and later varients also misses a > few key points. > > Frank Grunthaner
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