

| Subject: | Re: Uncle... '91 won't catch |
| From: | Mark Belanger |
| Date: | Fri, 28 Feb 2003 14:05:24 -0800 |
Cripes... Any kind souls in San Francisco(I'm in Potrero Hill) willing to spend an hour or so with me this weekend and let me borrow their ECU for a test? I will drown you in Anchor Steam or the alcohol of your choice as thanks. -MB Kenneth Wilford wrote: > Mark, it sounds to me like your ECU is dead. They put the coil > driver's in the ECU (makes the ECU hotter) then they moved the ECU from > the engine compartment (plenty of airflow) to under the rear seat (no > air flow). On top of that they did a poor job with some of the solder > joints which makes them prone to fail. You can easily test this > hypothesis by swapping in a known good ECU from a 86-91 Digifant > Vanagon. It should fire right up. If you need a rebuilt unit I have > these available for $200 (I will need your old ECU as a core). Hope > this helps. > > Thanks, > Ken Wilford > John 3:16 > http://www.vanagain.com > Phone: 856-327-4936 > Fax: 856-327-2242 > > ----- Original Message ----- > From: Mark Belanger <belanger@FLUID.COM> > Date: Friday, February 28, 2003 0:11 am > Subject: Re: Uncle... '91 won't catch > > >>So thanks to a number of people, but especially Ward Smith, I've >>managedto track down the problem to electrical. Nothing is coming >>off the >>coil, despite having proper voltage. I actually had a spare coil >>handyand swapped it in with no change. Oh, yeah, this is fun... >> >>Following Bentley, I tested the Hall Sender(28.43) and got ~11V, >>so that >>looked good. However, on the function check, I didn't get any flicker >>from my light meter. Uh, Bingo? Since I was at the second to >>last page >>in the chapter and since the most complex ignition system I've >>worked on >>prior to this was in a '76 Bronco(battery, coil, distributor, wires, >>plugs and voltage regulator: now that's what I call an ignition >>system!), I decided to do the final ignition switching function >>test(28.44) and it returned 4.66V, which seems normal. >> >>So, can I take Bentley as definitive: dead Hall sender? If not, I >>assume the Hall control and Hall generator is next, but is it the same >>process to test as in the Digijet section of Bentley >> >> >>Thanks much, >>-MB >> >>Mark Belanger wrote: >> >>>Greetings all, >>> >>>After scouring Gerry and trying to digest about a million >> >>messages with >> >>>the topic of "won't start," pouring through Haynes and Bentley, >> >>I'm at a >> >>>loss. >>> >>>Here's the scenario: >>>I have a '91 Automatic, originally from Florida that I picked up >> >>about 6 >> >>>months ago in California. She's always purred(apart from a >> >>month of >> >>>cold stalls, but that went away). About a week ago, I was >> >>driving back >> >>>from work had gone about 5 blocks when she just died at a light and >>>wouldn't start. Plenty of juice and the starter cranked, but she >>>wouldn't catch. It was raining early that day, so I chalked it >> >>up to >> >>>some electrical problem, but after a week in a dry garage, she's >> >>still> dead. >> >>>Here are the things checked and/or replaced: >>>- Fuel: half a tank >>>- Battery: removed and fully charged >>>- Battery contacts cleaned and greased >>>- New cap, rotors, wires >>>- New plugs - old ones looked very clean >>>- Checked coil resistance per Bentley >>>- Checked voltage coming off Hall wiring connector per Bentley >>>- Checked air flow meter resistance per Haynes >>>- Checked fuel relay on ignition - clicks >>>- Checked fuel pump on ignition - pressurizes >>>- Checked and cleaned two ground bolts near coil >>>- Checked every visible connector within the engine - no corrosion >>> >>>Odd things: >>>- rotor and inside of cap *heavily* scored at contact points. >>> - Figured it hadn't been replaced in a while. >>>- Power steering pressure sensor disconnected. >>> - However, it was covered in grease, so it had been >> >>disconnected for a >> >>> long time. >>>- Wiring harness at tee near left rear lights, split with some cuts. >>> - Suggested the previous owner had some electrical problems >> >>that were >> >>> troubleshot. >>> >>>So none of this points to a clear culprit to me. The only remaining >>>tests on the ignition system listed in Bentley that I haven't done >>>involve the ECU, which I'm not comfortable screwing with yet. Also, >>>having never owned a fuel injected car before(god bless the >> >>carburetor),> I've resisted anything beyond superficial fuel >>system tests. >> >>>Is anyone aware of a thorough checklist of how to troubleshoot >> >>such a >> >>>problem. I'd really like to be able to track this down myself, >> >>but am >> >>>at a loss to what to do next. >>> >>> >>>Thanks, >>>MB >> -- _______________________________________________________________________ Mark Belanger - belanger@fluid.com
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