

| Subject: | Re: FW: [Vanagon-Westfalia] The Possible Answer to A Bunch of Vanagon Problems |
| From: | James Walldow |
| Date: | Tue, 15 Apr 2003 21:11:02 -0800 |
terrys a good guy.......i have bought from him, with no complaints......sometimes he will make stuff just because it makes him happy...........yep......james Jay Roth wrote: >I'm new to the Vanagon world so I subscribed to as many groups/lists as I >could. This one came today from the Westfalia group on Yahoo. I don't know >if any of you also subscribe, but I see this author did NOT include this >very active Vanagon Mailing list. > >So, taking this for what it's worth, you may find it interesting or not at >all. The author, Terry, seems to be very active on the other lists and has a >few items of interest for sale on his website (I'm not endorsing, I'm >exploring their quality). If you know of his products and can offer some >feedback about them, I'd be interested in knowing. > >Love, Light & Laughter, >Jay >'87 Westy > >-----Original Message----- >From: CTOnLine@webtv.net [mailto:CTOnLine@webtv.net] >Sent: Tuesday, April 15, 2003 9:28 AM >To: Vanagon@yahoogroups.com; Syncro@yahoogroups.com; >Vanagon-Westfalia@Yahoogroups.com; VWVans@Yahoogroups.com; >vwvanfulltimers@yahoogroups.com; WetWesties@yahoogroups.com >Subject: [Vanagon-Westfalia] The Possible Answer to A Bunch of Vanagon >Problems > > >Hey All, > >I thought I would share this experience with you--which I believe may be >the cure to a multitude of "Vanagon Syndrome" idiosyncrasies. > >My 87 Westy ran pretty good--but suffered from real poor fuel economy, ( >13-14 mpg at best ) sometimes it would die upon starting it, and would >only start again after putting the hammer down until it fired again--but >then it would run OK. >Sometimes it had an erratic idle--but not all the time, and at best it >would cruise at no more than 75 mph and this was with zero headwind-- >If I was running into the wind--at best, I'm talking 65 mph--and this is >with the pedal mashed. >Ok--after talking to innumerable folks on any list--I started replacing >all, and every electrical component on or around the engine--filter's , >timing, everything except the ECU. >Things were getting better--but the fuel consumption was terrible and >this really had me stumped--until last weekend. > >My J-Pipe to the engine pipes had a small leak--pft--pft--pft, and I >thought possibly this cold be giving the oxy sensor a bad reading, so I >went to work-- >The pipe flanges were tweaked, so I ground them, filed them, basically >tried to make the match the J-Pipe mating surface perfectly so the new >gaskets would seal good. > >Success--the joint wasn't leaking so homeward bound I go--the Van >wouldn't get out of it's own way--throttle response was terrible, and it >seemed real poochie--no gotaine, slow. > >I'm thinking--"there is some restriction here, and the only thing that >could do that would be the converter". > >Before I got home the exhaust leak was back at the J-Pipe, and it was >running better--I knew then this was it-- > >So this last weekend I decided to replace my muffler (still original ) >the saddles, and the straps. >As soon as I dropped the muffler and cat--and separated them--I took my >drop cord and put it on one end of the converter--no light coming >through--- > >I took a 12" long sharp chisel and knocked out all of the rock inside >the converter-and reinstalled all the new exhaust components--filed the >J-Pipe and the engine exhaust flanges again--new gasket there--and fired >her up-- > >No exhaust leaks--tight--good-- >I head for home. > >I am elated at the difference in overall performance---like the >difference between night and day. > >Idles smooth--perfect. >Cold starts are no big deal--it fires right up and doesn't die. >Throttle response it fantastic, and here is the best-- >This Van has never seen 80 mph---I ran it down the road at 91 mph--( not >long--just a high end blast) > >Now this is my thought process on this finding, and cure-- >While I am not condoning the removal of the converter's on your Vans-- >I am suggesting to a lot of you out there who have some sort of >continuous running problems--that can't seem to be resolved, regardless >what you do--this may be the missing piece of the puzzle. >Figure it this way---how many of you have actually replaced the original >converter on your over 100 k Van? > >Not too many I'd bet--and these things have such tiny passages in the >stone that is suppose to clean up the exhaust--I can see where this >would be a big problem in performance, and the engine running poorly if >plugged up. > >My 85 has the converter gutted, and only because the stone self >destructed--and was rattling, so I took the broken stone out and it has >always ran real good--and gets good gas mileage. > >The 87 Westy I figured was just a heavier vehicle, and was doomed to >poor fuel economy. > >I went for a ride Sunday--and the Westy is now getting 19 mpg--amazing ! > >So--before you guys with the "Syndrome" problems start replacing all the >electrical engine components first--I would suggest at least removing >the converter and inspecting it--you might save yourself a bunch of >money--and aggravation. > > >Later, > > ______________ > |[ ] [ ] [ ]\ > | | | | > ~~~ ~||-(())----(())-| > >Terry-- > > "Zoom, Zoom, Zoom" >~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ >http://community.webtv.net/CTONLINE/terryshighonlifepage > > > >http://community.webtv.net/VanStuff/VanagonWestfalia > > >Yahoo! Groups Sponsor > > > >To unsubscribe from this group, send an email to: >Vanagon-Westfalia-unsubscribe@yahoogroups.com > > > >Your use of Yahoo! Groups is subject to the Yahoo! Terms of Service. >
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