

| Subject: | Re: How do I get this EGR filter on??? |
| From: | Stan Wilder |
| Date: | Thu, 17 Apr 2003 20:54:25 -0500 |
Ok I think you got the right canister, sounds as though the Bus owner did some bending and you just got to restore the original bends. I've found that a combination of wood blocks nailed down to a big board and a rubber hammers works good for bringing bends around. Let me know if you need other pipes, EGR valves, I've got some. Stan Wilder On Thu, 17 Apr 2003 16:53:03 -0700 "Tom Young" <tomyoung1@attbi.com> writes: > Nope. I've got a California vehicle so I know exactly what these > filters > look like. Very different from the Federal. > > The filter I got at the junkyard was attached to a TypeIV motor out > of an > older bus, not Vanagon, but the number written on it was the same > number as > the one called for on Federal Vanagons. Someone had put a very > funky > replacement on the "donor" engine for the port off the crossover > pipe, but > the crossover pipe itself looked just like the crossover pipe for a > Federal > air-cooled Vanagon. Perhaps it is the wrong filter for an > air-cooled > Federal Vanagon, but it's very definitely not a California filter. > > It's not something I can "correct" in place. No amount of loosening > of > flanges, attachments, etc. will get the flange on the filter lined > up close > enough to the flange on the crossover pipe so I can "muscle" it into > place. > Plus, I'm pretty sure any attempts to force it into place in situ > will > result in torn tin. > > What I'd really like, if any body knows, are some thoughts on how to > correct > the majority of the discrepancy off the engine so I can get things > "close > enough" so I can do the final "fine tuning" on the engine. I'm > thinking > that I should get myself a couple of pieces of fairly strong iron > bar. One > bar, drilled so I can attach the top flange to it, would go in the > bench > vise. The other bar, longer and drilled to match the lower flange, > would be > my leverage bar. I think this set up would work fairly well to > correct the > "cock" in the flange, but not as well to correct the fact that the > lower > tube is effectively too long right now as I need to move the lower > filter > flange toward the front of the engine a couple of inches. > --------------------------------------------------------------- > Tom Young '81 Vanagon > tte, CA 94549 '82 Westfalia > --------------------------------------------------------------- > ----- Original Message ----- > From: "Stan Wilder" <wilden1@juno.com> > To: <tomyoung1@ATTBI.COM> > Cc: <vanagon@GERRY.VANAGON.COM> > Sent: Thursday, April 17, 2003 1:39 PM > Subject: Re: How do I get this EGR filter on??? > > > > Without seeing the EGR square canister I'd say that there are CA > only and > > Federal Exhaust only. > > You got one or the other. > > > > Stan Wilder > > > > On Thu, 17 Apr 2003 13:35:46 -0700 Tom Young > <tomyoung1@ATTBI.COM> > > writes: > > > Hi all: > > > > > > I found a perfectly good EGR filter - probably an aftermarket > piece > > > - at a > > > junkyard. It still had a "VW" part number written on it in > black > > > marker, > > > which was the same part number as specified for my Federal > vehicle. > > > The > > > only problem is, it doesn't seem to fit, though I think there > must > > > be a way > > > to "make it" fit. > > > > > > With the filter installed properly against the engine tin and > the > > > tube > > > leading up to the EGR itself, the lower flange of the filter > misses > > > its > > > mating flange in the crossover pipe by a wide margin. It looks > like > > > the > > > flange needs to move toward the front of the engine by about > 1.5" - > > > 2", down > > > by about .75", and the flange needs to "rotate" (looking down on > the > > > flange > > > from above) by about 30 - 40 degrees. This is all a lot more > than > > > the usual > > > little bit of persuasion exhaust pieces typically need and the > piece > > > is > > > sturdy enough I know I can't muster the muscle, with the part > in > > > place, to > > > get things properly aligned. > > > > > > Any words of wisdom out there on how to get this thing to fit? > > > > > > TIA. > > > --------------------------------------------------------------- > > > Tom Young '81 Vanagon > > > Lafayette, CA 94549 '82 Westfalia > > > --------------------------------------------------------------- > > > > > > > > > > ________________________________________________________________ > > The best thing to hit the internet in years - Juno SpeedBand! > > Surf the web up to FIVE TIMES FASTER! > > Only $14.95/ month - visit www.juno.com to sign up today! > > > ________________________________________________________________ The best thing to hit the internet in years - Juno SpeedBand! Surf the web up to FIVE TIMES FASTER! Only $14.95/ month - visit www.juno.com to sign up today!
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