

| Subject: | Re: Vanagon alternator too weak for Optimas. |
| From: | mike boland |
| Date: | Mon, 21 Jul 2003 16:20:52 -0500 |
Or you could do the Volvo fix http://www.linkline.com/personal/dbarton/AdjustableVoltage.html Mike At 01:21 PM 7/21/2003 -0700, Steve Delanty wrote: >At 12:42 PM 7/21/2003, you wrote: >>i read in the archives that Optima does NOT recommend >>anything less than a 15 volt alternator output, if >>this is true, then we are all undercharging our >>optimas becouse the vanagon's Alt charges around >>13-14V. >[snip] > >The stock Bosch alternator is actually a pretty good piece. >It's decently made and has good current capacity. >The problem is that the crummy little internal regulator >is lazy and tends towards low voltage. Also it measures >the voltage *at the alternator* instead of at the battery >so when the electrical load is high, the voltage drop >across the charging wire (from alternator to battery) >causes the battery to see very low charging voltage >particularly under high electrical loads. > >A reasonably simple (and cheap!) cure is to remove the >stock internal regulator, and replace it with a nice Ford >style external regulator. This works VERY well on the >Bosch alternator. You need to cut a couple leads on >the back side of the internal Bosch regulator and solder >1 wire on that will go out to the external (Ford) regulator. > >Also, while you are at it, run a small wire from the regulators >"voltage sense" terminal up to the battery, so the regulator >measures the charging voltage AT THE BATTERY and >compensates for the voltage drop across the charging wire >and keeps the battery charge voltage much more constant >regardless of electrical load. >I did these things to the alternator that was in my vanagon >and loved it. > >I don't have the URL's for the sites I found it at, but the >external regulator conversion seems popular with the Volvo >crowd. Type -Bosch Ford alternator- into a search engine and >you should find several websites with instructions on doing >the regulator swap. >It's pretty easy and works GREAT! > >Steve >EJ22 -> '86 Westy "Escape Pod"
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