

| Subject: | Re: exhaust header thread repair gone wrong? |
| From: | Douglas L. Urner |
| Date: | Fri, 29 Aug 2003 11:14:44 -0700 |
You can get a fair (tablespoons) amount of water as condensation in a cool exhaust system, don't panic too soon. I don't know if you'd be able to see the coolant color in antifreeze that has been through the exhaust system or not -- but check it might answer your question . . . If you just want to be sure you could pull the stud you fixed and put some sealer on it. I think that might fix a small leak. Doug >I think I may have penetrated the water jacket when repairing the = >stripped exhaust header bolt holes on the head of my 1.9l wasserboxer a = >few months ago. Next steps? remove the headers (again ugh!) and = >determine if I can visually make out where the leak is. Failing that = >drop the engine for a better look or maybe pressurize the coolant system = >and see where it is leaking? Any suggestions welcome. > >Here is the detail of the goring I managed - > >After successfully (thanks to the fine people on this list) repairing = >stripped threads securing the power steering pump I got bold and went = >after the exhaust header bolts with the engine in. There was just enough = >room to fit the drill in there. The new threads went in fine and the = >exhaust was amazingly quiet. I left for a trip into the hill country and = >drove all weekend without incident. The van sat for a while as I worked = >through replacing the ac lines. When I started it up quite a bit of = >water came out of the exhaust pipe. Not good. Enough water to puddle the = >driveway. The engine ran fine and the plugs weren't fouled or rusty = >leading me to believe that the penetration happened only on the exhaust = >side.=20 > >84 Westy 1.9l wasserboxer >Owen Brand
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