

| Subject: | Re: Making a 12v battery charger from a peecee power supply |
| From: | developtrust |
| Date: | Fri, 5 Dec 2003 20:10:12 -0800 |
Seems like a lot of work and hassle when you can buy a battery charger for $20 to $50. > I've been talking with another listmemember about making a 12v batter > charger from a pc supply according to some directions my dad found. > Thought I'd go ahead and distribute to the group. The idea is to > install this in my camper so when I'm plugged into 120v at a campsite, > I'm charging my batteries automatically. My dad pointed me to a > magazine article that detailed the process. Look for a 10 or 15 amp > power supply to begin with. I know virtually nothing about electricity, > but it worked till I fried the board with a microtorch. Will be more > patient next time. > > Here's how they did it. It's in September 2003 Model Aviation, and if > my description doesn't work, email me and I'll send you a copy of the > article. > > 1. Make sure it works, if you can. My first one did not and I didn't > know it until I had done all this (only takes 15 minutes or so, not > counting the trip to radio shack if necessary). > > 2. Cut ALL the wire off at 6 inches. > > 3. Remove the "motherboard" > > 4. Locate the black ground wires and clip all but two close to the > board. > > 5. Locate the +12 wires, and clip all but two close to the board. > > 6. Locate the -5 stuff, +5 stuff, -12 stuff and anything else and cut > it off as close to the board as you can. > > 7. Take a soldering iron and open a hole in one of the cropped +5 wires > and another at a ground hole. > > 8. Now, you should be ready with two black grounds, two reds (or > orange) +12v, a hole at one ground and a hole at one +5v. > > Everything else should be gone. > > 9. Now you are going to run a load between +5v and ground using the two > open holes. The load is what the PS expects to see in a device such as > a hard drive. > > 10. The article suggests that you use either a 1 ohm, 25w resistor or > an automotive light bulb type 1156 or similar to provide this load. It > says that the light bulb is nice because you can read by it and it > serves as a pilot light, but he actually ended up using a Radio shack > 50-ohm, 10W resistor (RS item # 271-133). That didn' t work for me, I > went with a resistor somewhere close to the 1 ohm 25w which worked > fine. He was worried about the inefficiency of the latter, I was not. > The author warns that you may need to experiement as all the PSs are > identical in many ways but subtly different in others. > > 11. Take the two reds and the two blacks and double them for the > increased current to the battery. > > 12. Cut a strip of plastic that will span the two holes in the metal > case of the PS (assuming you removed the plastic grommets that secure > all the wires through these holes, and you bridged the wires properly > to obviate the switch). Drill the plastic in the two holes for Radio > Shack Multipurpose posts 274-661. Mount the posts in the hole in the > plastic you mounted behind the metal holes in the case, and run the > respective wires to each. Now you can have screw on and banana-jack > connections for 12v at 10 a or greater, depending on the power supply > you acquire. > > Everything worked great when I had it clipped together, the resistor I > chose was showing 13.4 v on my DMM. Then I went to solder the > connections and melted something down between the board layers which > hosed the whole deal so it would barely turn the fan (used a small > torch, should have used an iron). Now I'm out of peecee power supplies, > but I know what to do and I saw it work. I will get a few more when > convenient. > > If this isn't clear, I will either scan and email or mail you a copy of > the article. > > Nice fan, too. > > BTW I took the 4" fan out of the bad unit and epoxied a radio shack > slide switch to it to make an exhaust fan for the kitchen. I will mount > it in the upper left corner of the driver's side window screen frame, > marking and drilling the frame with three small holes at the mounting > holes of the fan, and leaving the lower right hole cantilevered over > the screen. I'll wire it into the light directly above it, behind the > curtain rod so the curtain can slide. Just right for a sightly warm > night, a day away from the car in the sun, or to exhaust the kitchen > steam etc. > > I don't have one yet, but for a cool light see Harbor Freight item > 4274-0VGA. > > Jim > > On Thursday, December 4, 2003, at 08:09 AM, Gnarlodious wrote: > > > Entity Felder spoke thus: > > > >> My dad found a copy of a recent model airplane magazine that had > >> explicit instructions for turning a peecee power supply into a 12V > >> charger. > > Can you send me a copy of that article, or turn me on to a webpage > > describing the process? > > > > --Gnarlie > > > > >
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