

| Subject: | Re: Purging Cooling System of Air / Where Would We Be Without This Topic? |
| From: | Daniel L. Katz |
| Date: | Thu, 4 Mar 2004 03:49:06 -0500 |
interesting. seems like a reasonable approach for initial fill. but isn't the tall filling reservoir in back coupled with open vent in front just another artifice for providing a pressure difference? i would be surprised if this method alone purges all the air. >Don't waste your time: the thermostat housing gets filled from both sides. >Anyway, if it needed a weep hole, you can rest assured that VW would have >punched one in the thermostat plate. > >All these suggestions to put pressure or suck on the coolant system when >filling it demonstrate a lack of understanding about what is happening. Looking >under a Vanagon will reveal the tortured route the coolant lines have to >follow. The facts of life in this scenario are that air is less dense than water >and air is a compressible fluid while water is an incompressible fluid. There >are several places in the coolant system where air pockets can form which will >be unrelenting and sorta invisible to any pressure or vacuum they might see. > >The solution I found to purging ALL the air from the coolant system is to >rely on the laws of nature which rule the palpable universe. First, get the van >up at the front at least the height VW specifies. Jacking the van to this >height can be risky for the average shadetree type, but, finding a suitable >gradient to avoid hoisting the van is not impossible. Looking around armed with >some mason's twine and a line level should reveal one. > >Secondly, install an additional vent at the highest point of the system. > >Thirdly, at the rear of the van, connect a temporary filling reservoir well >above the elevation of the highest point in the system. > >There are some other minor things which make the job a little neater to do, >but are not essential such as attaching another temporary reservoir to the >radiator vent. > >George
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