

| Subject: | Damn! Rounded over CV Joint Bolt!!!! |
| From: | Tom Young |
| Date: | Tue, 20 Jul 2004 20:19:49 -0700 |
Hi all: Removing CV bolts today, got over-confident and rounded out one of the Allen-head bolts. Thank goodness it was on the trans side. Since I'm going to remove the trans anyway I can just drill out the head of the bolt and deal with the stub later. But, I'd kind of like to see if I *can* get the bolt out properly. I've seen suggestions to use vice-grips. Frankly, I've never had much success with the vice-grip method and, given how tight these bolts are seated, I'm not too optimistic about that method. I've seen suggestions to use a 1/4" Allen-head socket and pound it into the rounded-over head of the bolt. Since I'm going to re-use the CV joints, and not disassemble them upon removal, I'm a little leery of the "pound it in" method. Has anybody tried carefully cutting a "slot" in the head, like the slot in a screw head, and removing the bolt with an appropriate "screwdriver?" (I have screwdriver-head sockets, so I can get good leverage on the bolt that way.) Just figure it's a logical thing to try, but maybe somebody else had tried it, and can comment on how it works? TIA. --------------------------------------------------------------- Tom Young '81 Vanagon Lafayette, CA 94549 '82 Westfalia ---------------------------------------------------------------
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