

| Subject: | Re: Shady Boy Awning - Initial Impression |
| From: | Tom Miller |
| Date: | Fri, 23 Jul 2004 13:18:36 -0400 |
Vince: I have had mine on my 89 Westy for over a year and it is simply great. Very convenient to use and easy to break down and stow. TEMiller ----- Original Message ----- From: "MC" <gipsyflies@COMCAST.NET> To: <vanagon@GERRY.VANAGON.COM> Sent: Friday, July 23, 2004 2:30 AM Subject: Shady Boy Awning - Initial Impression > It has been 7-8 years that I have on and off considered adding an awning > to my 89 GL Camper. My quest for a good awning started before a first > hand experience in installing an European one on a friend's 91 Syncro > camper. Although that awning is among the best out there are a number of > things I don't like. > 1) The significant length of the extruded aluminum housing. > 2) The added weight to the vehicle. > 3) The typical awning design which works well in still air but becomes > unstable in any breeze. The biggest weakness is the metal tube that runs > the length of the fabric on the outer edge. It can be very dangerous if > ever the wind catches the tent which becomes a sail with it wiping > around. > 4) The gutter mount bracket though looks very beefy, cannot be secured > on the Vanagon gutter tightly despite significant torque is applied to > the bolts. Upon close inspection it reveals the bracket does not conform > well to the Vanagon cutter cross section. > 5) The vinyl material used for the awning fabric. > > The advantage of this awning is the relatively ease of setting up as > long as the wind is calm. > > I knew about the Shady Boy awning before installing my friend's awning. > However the lack of detailed information on the quality and design have > kept me apprehensive. Only recently I decided to conduct some research > again into it. I managed to find a few websites with bits and pieces of > information on it including a few photos. I also spoke to the Canadian > owner of the manufacturer Wolfgang at EquinoX. Over the phone he gave me > the impression of a man with pride of his products. By now I begun to > warm up to that this is likely a very well made product. Though I like > the battened design, underneath I was still unease about the fiberglass > battens imaging them like the generic flimsy poles found in cheap tents > with the thing sheet aluminum connectors. However spoken to Wolfgang on > the phone significant easy my concern so I decided to order one and hope > for the best. The price is extremely reasonable with total came to well > under $300US including shipping to the US and the optional down draft > poles. > > It took about a week and a half for the made to order awning to arrive. > The shipping is thru US Mail. I picked it up from the post office this > morning and cannot help to immediately tear into the package to see how > it really is. Although I know it is only about 25 lbs holding such a > large package surprised me about the light weight. > > The awning is packed meticulously in corrugated cardboard in the most > logical fashion, without any excess material. There were judicious > application of "Fragile" warning labels. > > I unwrapped the packing material to find the beautiful extruded aluminum > housing. It is a very clean design devoid of any frivolous decoration. > It has the appearance of a purpose-made design where form follows > function. There is the sole Shady Boy label with small letters that > states "Design Wolf, Parts Made in USA, Assembled in Canada". At first > glance everything is of extremely high quality. > > Though I have to leave for work I open the flap of the housing to > examine the construction inside. The fabric was neatly folded and rolled > up with the 12 pieces of fiberglass pole sections in the center. Slipped > on two end of the roll are two beautiful bags that contains the two guy > ropes. I only learnt later that the eccentric placement of the two bags > with the guy ropes inside have a very important purpose. It is to > prevent the tent fabric from chafing during vehicle movement! > > I carefully unrolled the fabric to expose the battens. The fiberglass > poles are no run-of-the-mill cheap tent poles. They are so heavy duty > and smooth that I initially mistaken them as painted aluminum. The > connectors are made of what looks like 6061 aluminum tubing of heavy > gauges. On the two down draft poles there are stainless retaining rings > to hole the two piece securely together. The poles ends that inserts > into the fabric pocket are all encased in protective soft covers to > prevent damage to the fabric. The two sections are different diameter > with the small diameter one at the far end of the tent. This tapered > arrangement provides the best stiffness to weight ratio. The receiving > blocks on two ends of the housing where the other end of the battens > attached to are milled and machined 6061 aluminum with beautiful red > anodized finish. They are so beefy that it is clear they can withstand > significant force imparted by the battens. Examine closer reveals the > slight angles on the holes intended to reload the flexible fiberglass > poles. The end caps of the housing are made of high strength plastic > with excellent fit to the aluminum extrusion secured by what looks like > black epoxy. The flip up cover action is very smooth and is held in the > up position by a stainless steel spring. The spring end is encased in a > soft plastic to add friction against and to protect it from scratching > the aluminum anodized surface. The rolled up tent fabric and poles are > held inside the housing with a webbing with a stainless steel snap in > the center. When the awning is all packed up and the cover closed a > single snap with a short webbing holds the cover securely closed The > installation instruction is the most detailed writen instruction of any > product I seen - clear, concise, and technical in simple language. > > I initially ordered the silver reflective fabric for lowest solar gain. > Since I was concerned with the awning operation in light breeze I > conferred with Wolfgang. He immediately recommended me to go with the > standard fabric because it is the strongest and most rip resistant. > Although the fabric is fairly thin but one can immediately tell it is > very high quality nylon unlike the vinyl one found in most awnings. > > The two mounting bracket are made out of stainless steel and are more > than 1/8" thick. They will definitely outlast every part on the camper. > All the fasteners are stainless and all are sized optimally. I will not > be using these brackets in my installation because of my roof rack. > Instead I will mount the awning onto one single roof rack feet. > > Though I have yet to install the unit and see how it perform, I am very > impressed with every aspect, from design to construction and quality. I > am sure this is an add-on in keeping with the excellent Westfalia coach > work. > > I hope to have it install this coming weekend. > > - Vince >
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