

| Subject: | Where to start? |
| From: | Greg Potts |
| Date: | Sat, 8 Jan 2005 11:08:01 -0500 |
Hi Volks, I got a chance to see the "new" wasserboxer in the Potts' fleet last night... it's in much better condition than we had dare hope for. It probably helped that the van came east from CA in 1997, and has only seen 2 or three winters up here, if that. It has 180,000 miles on it and the 1-2 side cylinder head was replaced at 120K. Dad put a charge in the battery and the engine turns over, but there's no fuel so it won't start. All of the hoses appear to be good and the service records indicate that the camper has been well cared for. Way better than expected for something that sat for 4 years after the PO lost interest. The story is that the van "just quit" one day and the PO parked it at his mothers place and bought a Ford instead. It was later moved to a local VW guru, but since the owner never came up with the funds for the repair it just sat there. For four years. The Guru is moving, and needed it gone, so he arranged to sell it on behalf of the original owner, and we wound up with it. Lots of possibilities in the above scenario... a blocked fuel filter, bad fuel pump, electrical glitch, vacuum leak.... Here's the plan: 1. Put some fresh gas in it. 2. Pull the plugs, and squirt in a bit of oil. 3. Check compression. 4. Check coolant. (Service records indicate it was always serviced at a VW/Porsche specialist, so we should be OK. 5. Check for spark 6. see if it starts. 7. Check vacuum and timing. 8. Inspect the brakes. 9. have a pressure test done on the cooling system. It will get new fuel lines front to back before it hits the road. It will need a complete coolant flush and brake fluid flush as well. And it's wearing under-rated "car" tires, so they will have to go too. And there's a nasty tear in the pop-top canvas, looks like we'll be adding a window on the driver's side to take care of that. It also needs a thorough steam-cleaning inside and the passenger door mechanism is jammed. And there are a lots of dents. This thing could *possibly* be put on the road in a weekend for under $1,000 US. But not this weekend... I have an engine swap to do on my aircooled bus. If anyone has HELPFUL suggestions on what to look for, it would be appreciated. I am up to speed with L-Jetronic FI, but the arrangement of the parts on the wasserboxer is a bit different. Heck, I'm still getting used to the idea of being able to see the ground through the engine compartment. Happy trails, Greg Potts Toronto, Ontario, Canada 1973/74/79 Westfakia Conversion **Bob the Tomato** LY3H 1977 Sunroof Automatic L63H/L90D http://www.pottsfamily.ca/westfakia http://www.busesofthecorn.com
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