

| Subject: | Re: Power Steering Woes (longish) |
| From: | Shawn Wright |
| Date: | Tue, 25 Jan 2005 19:42:57 -0800 |
It's inside the tank. I couldn't find one in a hurry, so I just rinsed mine several times in solvent, then dried it over night. Just to be sure, I dunked it in ATF a few times to flush out any solvent, then reinstalled. A *lot* of black stuff comes out when you rinse them! On 25 Jan 2005 at 21:24, AAG - Larry Word <word_aag@COMCAST.NET> wrote: > RE: Additionally, you should replace the PS filter (431 422 385A) - > $8.14 > > Is this a part (PS Filter) that can be "serviced" or is it internal to the > rack system. I've replaced my > rack but know nothing of this PS filter. > > Larry > 1985 Vanagon > > ----- Original Message ----- > From: "Jim Felder" <felder@KNOLOGY.NET> > To: <vanagon@GERRY.VANAGON.COM> > Sent: Tuesday, January 25, 2005 6:51 PM > Subject: Re: Power Steering Woes (longish) > > > > And be reminded that you might want to get one of those big old > > steering wheels to replace the smaller one that came with the PS setup. > > > > Jim > > > > On Jan 25, 2005, at 5:40 PM, Jeffrey Schwaia wrote: > > > > > The power steering racks are not difficult to rebuild, however, you > > > will > > > need to buy or build some special tools to do the job properly. If you > > > decide to do the rebuild yourself, here's a list of parts you may need: > > > > > > 251 498 020, Steering Rack Seal Kit - $81.75 > > > 251 419 081, Steering Rack Bushing (4 required) - $2.65/each > > > 251 419 831A, Steering Rack Boot (2 required) - $8.85 > > > > > > Additionally, you should replace the PS filter (431 422 385A) - $8.14 > > > > > > Rebuilt PS racks sell for $225/exchange ($100 core deposit) so it may > > > not be > > > worth your time and effort to perform the rebuild yourself. > > > > > > If you change over to a manual steering rack, you may want to replace > > > the > > > steering knuckles as well since the arm where the tie rod attaches is > > > longer > > > on the manual steering vans. It'll work with your current knuckles, > > > but it > > > will take more effort to turn the wheel. > > > > > > A good used manual rack sells for $90/outright, plus shipping. > > > > > > Good luck. > > > > > > Cheers, > > > > > > Jeff > > > www.vanagonparts.com > > > > > > > > > > > > > > > -----Original Message----- > > > From: Vanagon Mailing List [mailto:vanagon@GERRY.VANAGON.COM]On Behalf > > > Of Barry Muller > > > Sent: Tuesday, January 25, 2005 1:36 PM > > > To: vanagon@GERRY.VANAGON.COM > > > Subject: Power Steering Woes (longish) > > > > > > > > > OK The data: > > > > > > 1991 Carat, two years ago the stealership installed a rebuilt power > > > steering rack (PSR) (and all the lines because the we were rusted to > > > the > > > rack) for mucho dinero. They warned me to use VW Powersteering fluid. > > > The manual sez Dexron ATF. > > > > > > First signs of trouble > > > > > > Whilst replacing the radiator I noticed the boots on the PSR had never > > > been installed with hose clamps and were. of course hanging uselessly > > > on > > > the tie-rods. I attached them to the rack and hoped for the best. > > > > > > Today > > > > > > Well of course the 18 mos of grit that was packed agains the seals > > > began > > > its dirty work and now I have an increasing leak-rate. I have added > > > Dexron III, because, of course, they don't sell just Dexron anymore. > > > Now I also see leaks from the back near the pump too. > > > > > > Question 1(a & b): Did I screw-up by putting dexron III in? What are > > > you using and what is your experience with leaks? > > > > > > Q2 (a & b): How bad is it to rebuild the rack with new seals? Is it > > > worth the time/hassle computation, or should I just chalk this up to > > > another expensive lesson and buy a rebuild and install it? > > > > > > Q3 (a & B): Did they ever sell the Vanagon in NA with a manual rack? > > > If > > > so, has anyone done the transplant? > > > > > > > > > Thanks from, > > > > > > "old greasy driveway" > > > > > > -- Shawn Wright I.T. Manager Shawnigan Lake School
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