

| Subject: | Head Gasket oddity |
| From: | Frank Condelli |
| Date: | Wed, 26 Jan 2005 09:05:51 EST |
Here's one for you all to beware of. I had a 2.1 engine head gasket fail
and so far I have no idea why. Left head at the bottom right corner the gasket
split quite evenly at 90 degrees to its edge then tore in a diagonal on the
part that sits on the case lip. See picture here >
_http://members.aol.com/Fkc43/graphics/vanagon/misc/100_1876a.jpg_
(http://members.aol.com/Fkc43/graphics/vanagon/misc/100_1876a.jpg)
Stats: Brand new head gasket, rubber one, installed on rebuilt engine.
Engine sat for approximately one year before being put in service. Failure
occurred at approximately 125 miles on the engine. New AMC heads, case lip is
near perfect as it can reasonably be. Permatex Ultra Copper RTV High Temp
Silicone used as sealant as I have used without incident for over five years
on numerous engines. Head bolts are in good condition. Torque was set to 37
lbs unless I messed that up and no way to tell now. Coolant is Prestone Long
Life. Temperature gauge reading normal since engine was installed. Oil
temperatures are high, 90 ~ 100 F, but maybe normal for a newly rebuilt engine.
Any ideas as to what may have happened ? Maybe just a defective rubber
head gasket and I had to get it ! Anyways, I R&R the head yesterday and
installed a new gasket and all's fine so far. Major PITA ! But may be "normal" for
the infamous 2.1 waterboxer !
Cheers,
Frank Condelli
Almonte, Ontario, Canada
_BusFusion_ (http://members.aol.com/BusFusion/bfhome.htm) a VW Camper
camping event, Almonte, ON, June 09 ~ 12, 2005
'87 Westy, '90 Carat & Lionel Trains
Member: _Vanagon List_ (http://www.vanagon.com/) , _LiMBO_
(http://www.bcn.net/~limbo/) , _IWCCC_ (http://www.westfalia.qc.ca/) & _CCVWC_
(http://www.ccvwc.ca/)
Vanagon/Vanagon Westfalia Service in the Ottawa Valley
_STEBRO/Vanagon Stainless Steel Mufflers_
(http://members.aol.com/Fkc43/stebro.htm)
_Frank Condelli & Associates_ (http://members.aol.com/Fkc43/busindex.html)
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