

| Subject: | Replacing the Power Steering Lines |
| From: | Matt Barclay |
| Date: | Thu, 10 Feb 2005 13:09:36 -0800 |
A couple weeks ago my power steering pressure line rusted through, so I bought the replacement hoses from Frank Condelli: http://members.aol.com/Fkc43/hose.htm Then began the task of removing the old, nasty, rusted lines from my 88 Westy. I began in the engine, removing the return line from the PS pump: http://gallery.openfbo.com/powersteering/IMG_3408 The pressure line gets disconnected below the engine: http://gallery.openfbo.com/powersteering/IMG_3420 Its easier to reach if you remove this engine plate/cover thing: http://gallery.openfbo.com/powersteering/IMG_3418 The first segment of metal PS lines goes from the engine to the fuel tank, where they link up with another segment that goes to the rack: http://gallery.openfbo.com/powersteering/IMG_3423 The pressure line came loose pretty easily using a wrench, but the hose clamps on the return line were rusted in place. So I cut the hose that links to two metal return lines: http://gallery.openfbo.com/powersteering/IMG_3424 Frank recommended that the new hoses follow the radiator lines and go up the middle of the van. I hope I'm zip tyed to the right hoses: http://gallery.openfbo.com/powersteering/IMG_3429 http://gallery.openfbo.com/powersteering/IMG_3430 The PS lines terminate at the rack: http://gallery.openfbo.com/powersteering/IMG_3436 The return line was a pain to remove, but nothing compared to removing the damned pressure line from the rack. The coupler was rusted to badly to the pressure line, that I had to turn the pressure line until it snapped: http://gallery.openfbo.com/powersteering/IMG_3438 The threads on the coupler are shot, so ordered a new on for $27. I used a jig saw to remove the segment of the return line that connects to the rack: http://gallery.openfbo.com/powersteering/IMG_3440 The new return line hose will clamp to this, so I'll clean it up with some rust dissolver and sand paper. As soon as the replacement coupler gets in, I'll be back on the road!! I am an amateur. This is my first major repair job on a car. So if you see something that just doesn't look right, *please* let me know. This job seemed pretty straight forward. The hardest part has been finding the leverage to turn the old, rusted parts, and having the patience to see it through. Regards, Matt
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