

| Subject: | Re: cylinder numbers |
| From: | Roger Sisler |
| Date: | Fri, 18 Mar 2005 16:17:57 -0500 |
Hello, on a vanagon 1.9 or 2.1 flat four engine, the cylinder numbers are as follows: With the rear hatch open and you facing the engine, the #1 cylinder is closeset to the front of the van, and on the right.#2 is on the same bank of cylinders , but closest to the rear.#3 is on the left hand bank and furthurest to the front.Same w/ the beetle engine. As for an inline 4 cyl., I think the fireing order for all(balance necesatates) is 1- 4-2-3.These numbers are usually cast into the block somewhere seeable. If you need to time an engine ,replace a distributor,or follow cycle sequences,take out the number 1 spark plug and loosen all the others(for ease of engine rotation).Rotate engine slowley by hand(not w/ the starter moter) w/ your thumb on the hole for the spark plug. You will feel the air being compressed when you are on the compression stroke.If you are not sure, go through the sequence by rotating the moter many times till you get to commpression again or back up the moter and try again(to feel compression).When you are sure that what you are feeling is a compression stroke,continue to turn the mo-mo till compression ceases.Sometimes I stick a screwdriver into the cylinder and touch the top of the piston and watch as the screwdriver is pushed back out of the cylinder.When this stops, you also have TDC.This works muy bueno, and usually hits the mark right on the money.Now stick your distributor body into the hole (about like is was before you got into this mess), while you place the rotor towards the cylinder that is now firing(#1).Tighten down any hold down bolts, and your good to go. A timing light will now give you the fine tuning that you need. Check the crankshaft pulley.You will probably see a notch filed into the pully near a pointer.On some cars , a plug must be removed that is near the flywheel ,and you will see a mark here.Line the pulley up manually with the pointer and you will have TDC on #1 cylinder,as you were really close .Now chalk a mark on the pulley that is 180 degrees around from the filed groove.When you continue to turn the engine, 180 degrees will be the top or end of the next stroke(on cyl #1 this would be the power stroke). It takes 2 (two) revolutions of the engine for all cylinders to complete a cycle.2 (two) revolutions for that #1 cylinder to come up to TDC compression again.If you have an inline 4, you know that the next cylinder to fire , (4),is on the start of its' comperssion stroke.Cylinder 2 is on the start of its intake stroke,and 3 is on the start of its'exhaust stroke.Dats it.
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