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Subject:Re: Contents of Head Gasket Kit 025 198 102A 025198102A (repost)
From:Old Volks Home
Date:Tue, 29 Mar 2005 14:08:48 -0800

Tabe -

8)Yep, it's for the Water Pump
10) Fuel Pump Base Gasket - Carb Models in Europe
11) Yep, Coolant Crossover Pipe Gaskets
12) Muffler Flange Gasket - Carb Models in Europe
13) Oil Filler Tube to Case Gasket
17) Dipstick Tube to Case O-Ring
18/19) Dunno, but I believe for Carb Models in Europe
21/22)  Intake Manifold - 2 Different Carb Models in Europe

Keep in mind this gasket set is intended for both 1.9 & 2.1 Engines,
Carbureted and Fuel Injection.  A one kit does all.

And be sure you put #6 & #7 in the right position on the cylinders.
My assembler in '97 did it backwards and I paid for it dearly a year
ago in only 75,000 miles.
--
Jim Thompson
84 Westfalia 2.1 "Ole Putt"
oldvolkshome@gmail.com
jim@karmannghia.com
http://www.oldvolkshome.com
**********************************
On Tue, 29 Mar 2005 15:12:48 -0500, tabe johnson <xtabe@yahoo.com> wrote:
> (this is a repost -- I sent it just before the list server crashed
> last week...  RSVP if you can -- this is for the archives!)
>
> I'm in the thick of doing my heads.  I have the head gasket kit and am
> trying to identify the pieces.  This might be useful for others in the
> future....  Can you help fill in the blanks as to which part is which and
> the required sealants?  Once it's all done I'll repost the photograph for
> posterity.  Please see (900kb photograph)
>
> http://www3.telus.net/public/tabe/vanagon/headkit3.jpg
>
> Here's what I have so far:
>
> 1) Sticker from kit, P/N 025 198 102A, mfg by Elring
> 2) Valve Cover Gasket, may be attached to valve cover with most any gasket goop.  Same as beetle.
> 3) Famous Head/block water jacket gasket.  Attached to both sides with Dirko S or "Right Stuff"
> 4) Dirko S, for sealing water jacket gasket (3)
> 5) Combustion chamber sealing gaskets.  No sealant required; may be held in place with grease
> while installing.
> 6) Upper piston O-rings.  No sealant.
> 7) Lower Piston O-rings.  No sealant.
> 8) ???  (thick O-ring, unknown application.  Water pump maybe?)
> 9) Thermostat housing to head O-ring.  No sealant.
> 10) ???
> 11) Coolant crossover pipe to head gaskets?  No sealant or any gasket goop unless paranoid.
> 12) Beats me.  I'd say exhaust (metal gasket) (???)
> 13) ???
> 14) Exhaust manifold gaskets.  No sealant
> 15) Pushrod tube seals (inner)  Permatex 518 or any gasket goop.
> 16) Pushrod tube seals (outer) same sealant as (15)
> 17) tiny green o-ring (??? unknown application)
> 18) metal washer thingy (??? unknown application)
> 19) copper washer thingy (??? unknown application)
> 20) Intake manifold to head gasket, as found on my 2.1L engine  No sealant.
> 21) Another intake/head gasket?  For 1.9 engine maybe?
> 22) Another intake/head gasket? (???)
>
> Thanks for helping complete the list!
>
>
> --tabe johnson/'87 westy/vancouver, bc

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