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Subject:Re: Broken stud, anyone has a good one?
From:Zoltan
Date:Thu, 12 May 2005 08:55:20 -0700

Mine broke when I was to take the nut off that would not budge.  My question
is; what held the nut back?  Once the stud broke the remaining piece turned
out of the nut with ease.  There was a very little rust in that area but it
was not enough to suggest that it caused the brakage.
Something would not let the nut turn and only did with great force applied,
which eventually lead to the broken stud.
I am still baffled of where the hold up was.
Zoltan
----- Original Message -----
From: "jbange" <hfinn@INGRATES.NET>
To: <vanagon@GERRY.VANAGON.COM>
Sent: Wednesday, May 11, 2005 8:14 AM
Subject: Re: Broken stud, anyone has a good one?

> >Hi guys,
>>I just did it.  The longest kind broke.
>
> So, regarding broken head studs: why do they break? Corrosion is one way,
> from what I read, but what about the ones that break when they're still
> shiny, the ridges from the lathe still perfect? Is it a simple "weak part"
> issue, with years of heating and cooling leading inevitably to breakage
> because one of the sixteen studs just couldn't hack it? Or is it maybe the
> result of the initial official VW "over-torque fix" for leaky heads? Is it
> perhaps sometimes a result of overheating putting too much strain on them?
>