

| Subject: | Re: &^%(^&%&^%$b wrist pin clips! |
| From: | Robert Fisher |
| Date: | Sat, 14 May 2005 19:32:20 -0700 |
I did that job with a pair of Harbor Freight circlip pliers- take his advice, spend the money if you have it and get a better set. I also put together a variation of the tool he describes (threaded rod, nuts, washers) except I also had a couple rectangular pieces of steel (2.5" x 1" x1/4", IIRC) that I drilled a hole through. Using those pieces, the nuts and various size washers, you can make a sort of 'press' to get the pins out (and in, if necessary)- it goes pretty smoothly with no 'banging'. I've never seen the actual VW tool that you're supposed to use for this job but I was told it was the same principle. Cya, Robert ----- Original Message ----- From: "Paul Guzyk" <paullist@GUZYK.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Saturday, May 14, 2005 2:38 PM Subject: Re: &^%(^&%&^%$b wrist pin clips! > I've had best results with Craftsman circlip pliers. > > Forget about Harbor Freight, Kragen, or other POS tools...you get > what you pay for when it comes to circlip pliers. > > Once you get the clip off, you need to pull the piston pin. This is fun > also. > > An easy way is to use a long 3/8 threaded rod (available at any > hardware store), put it through the pin then place a nut on the end > while the rod is between the pistons (use a small telescoping magnet > to help get the nut on since there is no room for your fingers). > > Put a sliding weight from a dent puller onto the threaded rod and a > big washer and nut on the other end. "slide away" and the pin will > come out. > > If you don't have a dent puller weight use a piece of pipe or even a > hammer to bang on the washer end and pull out the pin. It will be > tough at first but will come out with a few medium blows. The 3/8 > nut is big enough not to go through piston pin but small enough not > to get caught up on the other circlip. > > >> >>> What's the secret to getting these things in and out (the circular wire >> > clips that secure the wrist pins in the piston)? >>>
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