

| Subject: | Fuel Lines...my turn! And a replacement question. |
| From: | David McCallum |
| Date: | Tue, 24 May 2005 13:45:56 -0600 |
I first smelled gasoline about 4 days ago, but I had just filled up and got a little splash out the filler neck, so I figured it was on me. Smelled it again this morning, stopped at my destination, inspected and found that the fuel pump seemed to be leaking. As I was only about a mile from home, put the extinguisher next to me and motored to my driveway hypersensitive to any sign of smoke or flame. Once parked, I got out, heard a distinctive intermittent hiss and saw a small puddle forming under the left side of the engine. Did my heart leap! The drip stopped after about 30 secs, and by that time I had opened the engine compartment (checked the license plate door first to make sure of no feiry surprises) and noted that the send and return lines to the left fuel rail seemed soaked with gas, as did the short line between fuel pump and fuel filter. Now *that* is tragedy narrowly averted! Upon buying the van last July, I was assured that the lines had been changed with the rebuild ~2000 miles ago, and they looked good to my untrained eye...cloth-braided and marked 7mm. Oh, well, all things considered I got very lucky. The new parts are on expedited order from Bus Depot, and I know what I'm doing this weekend... In the meantime, I have a question about proper routing and fuel line protection. I note on Ben Huot's excellent website that the lines are "floating" and sheathed in what appears to be a plastic sleeve. Mine have no sleeve and are zip-tied to the air runners going to the injectors. Does anybody have any suggestions of a suitable sheathing to protect the fuel lines from contact with the hot engine? I have a few days before I tacle this, and I want to do it right! Thanks for reading! David McCallum '89 Westy - "Boris"
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