

| Subject: | how to remove driver's side "engine tin" pushrod cover |
| From: | Ben S |
| Date: | Tue, 19 Jul 2005 21:40:20 -0700 |
so i have been perusing the archives looking for hints as i begin my oil pressure gauge installation... i see a lot of talk about threading 1/8" npt into 10x1 mm and so on, but i haven't located much info about the one aspect of this job that is scaring me--removing the so called "engine tin," the protective plate installed below the pushrod tubes which blocks access to the location of the stock oil pressure switch that i am going to remove. the reason that this scares me is that i once attempted to remove this plate, sorry, i mean tin, when i was replacing my water pump and wanted to flush the cooling system. i had hoped to drain the coolant from the engine via the drain plug located under the tin, but after using more strength than i thought prudent, i was only able to get the bolts out halfway! of course i am referring to the bolts which attach the down pipes to the exhaust manifold and also hold the mounting arms for this plate. apparently their lifetime of severe temperature cycling has seized them up. so here is the question i pose: based on the experience of the list, will i break the heads off these bolts trying to remove them?? i do not want to be stuck with a leaky exhaust and some sheared off studs that i will never be able to remove. how many people have broken these bolts trying to remove them? if i do get them out, will i need to run a tap into the hole to re thread it? does anyone know the sizes of these bolts so that i can have replacements on hand? any tricks for getting them out? thanks! Ben.
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