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Subject:What to do with Metal pipe to thermostat housing??? (WAS: Re: Bolt breakage on thermostat... what to do?? (WAS: Re: changing thermostat on 1.9l))
From:Wesley Pegden
Date:Tue, 8 Nov 2005 16:08:59 -0500

Thanks for the reply  (and the same to everybody else that's replied).
All the responses have been very helpful.  I'm confused now, though... I
have both bolts loosened which hold the thermostat housing to the water
pump, so I figure now I need to disconnect all the hoses from the
thermostat to remove it.  What I can't figure out is... how do I remove
the metal pipe??  it seems to go straight into the hole....

Thanks again,
Wes
'84 1.9l (manual)

Roger Sisler wrote:

>It sounds like you are doing a waterpump change out on  a 1.9.I feel your
>pain.I did the same thing as you snapping bolt heads off.Just couldnt stop
>with one head though.The advice here is to leave those bolts ALONE ! This
>is too late for you,but some other grasshopper may see this.  I spent a
>sunday at the yard getting one off another vanagon. A few weeks ago I
>reattempted to fix my old housing , and I think it can be fixed.The keys
>are heat and strong vice grips. I had studs remaining from the broken
>bolts. I used mapp gas for many minutes on the stud and I got one out.The
>remaining stud is still waiting for another day when I got nothing to do.If
>there were 50 lower thermistat housings with 100 bolts, all would be
>snapped off trying to get that stupid flange off(it doesnt need to come
>off, and a new gasket for this comes with the water pump kit,so how would
>you know?).
>
>
>

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