

| Subject: | Re: throttle shaft bushings ? |
| From: | Roger Sisler |
| Date: | Sat, 14 Jan 2006 16:37:44 -0500 |
Just peeked in the archives about this. The proper term is "throttle body". About 60 hits."Throttle shaft" gets two hits. A new TB from VW costs $565, as of 2001.Got your attention now,I bet. The problems with these are two fold. First, the shaft being out of plum from worn bushings can cause a sticking of the butterfly valve and a "scratching" of the bore.The fix for the grooves this makes is good ole JB weld in the scratches of the bore.I dont have these scratches , I dont think,but I will now check real close. The reason for the out of plum is worn bushings. I can see how to get to them. Just remove the 2 torx fasteners on the butterfly valve and the shaft slides out.The bushings look like fuel injector o-rings(but they are not not not).I assume the bushings can be pryed out and new ones tapped in. Has anyone done this? Cant fine this in the archives. Worn bushings cause rough idle because the air is not precisely measured anymore(list theory).I also think it can cause my problem of not clicking off the computer at idle because the shaft is cockeyed ever so slightly.After all, the correct throttle switch adjustment is just .002-.004.Dont take much shaft tilting to change this setting. Can you say emmission testing problems? Any idea where new bushings can be had? How about a carburator shop? I think the bushings are not the same though.Maybe VW has them? Once again, I have this problem on both TB's that I own. One has only 62K.The other ,about 170K.Thanks,Roger.
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