Skip to main content
Gerry | Vanagon
Checking account...
← vanagon.com home · Continue the discussion in the forum
Subject:Re: Update: permanent fuel pressure gauge - Source!
From:Frank Grunthaner
Date:Wed, 15 Mar 2006 15:30:45 EST

In a message dated 3/15/06 11:14:07 AM, jfarrugi@umich.edu writes:

> Frank
> 
> i was looking at speedhuts website and it doesn't appear that they sell
> senders is that correct?� are you sourcing your senders from autometer?
> also i would be interested to hear your comments on gene bergs assertation
> that most oil temp senders provide inaccurate data.
> 
> jonathan
> Johnathan,

As far as I know, Speedhut sells senders with gauges or gauges alone. 
Specifically, for the EGT gauge for my TDi install, I bought the Speedhut gauge 
without sender and had a custom thermocouple probe made for the EGR port with 
adequate length to go to the front of the van. For purposes of this thread, 
Autometer makes pressure senders compatible with gasoline or diesel. 

On oil temperature data quality, I would say that correct thermal measurement 
with a thermocouple (high temperatures) or PRT and thermistor for oil and 
water temperatures can easily make measurements with 0.1 degree precision even 
under the limitations of 12V automotive electronics. Unfortunately the accuracy 
of the measurement (relationship to the real oil temp) depends on placement 
and flow. The key question is what temperature you want to know ... the average 
temperature of the sump, the bottom 1 cm thick oil layer in the sump next to 
the base of the sump, the temperature of the oil at the main bearings, the temp 
at the valve galley, before or after the filter, heat exchanger ..... it is a 
significant problem. In my case, I insert the sensor into a full flow galley. 
In particular, I use two sensors. One at the inlet yo the oil filter, since 
it is closest to the oil temperature as picked up in the sump, and one at the 
outlet of the filter since this is the oil going to the main galley and 
represents an indirect measure of the critical film strength parameter at the main 
bearings. But its a bit more complicated. I actually use the dual oil filter and 
external oil cooler adapter from the Audi 5000T. This is used with dual 
filters and prior to each filter, I have the high capacity PD oil-to-water heat 
exchangers in a configuration similar to the regular vanagon/golf/jetta I4 setup. 
The Audi adapter thermostatically controls oil flow to the external 
air-to-oil heat exchanger (cooler) and the temperature monitor point I use (called from 
filter above) corresponds to this point. Therefore, I monitor the inlet sump 
temperature as well as oil galley inlet temperature, and can follow the 
effectiveness of the oil cooler system as well. Finally, in the spirit of aircraft 
gauge overkill, I monitor oil pressure at these points as well to see changes 
in the oil pressure drop over the filter indicating clogging, and anything 
untoward regarding the cooler circuit.

Frank Grunthaner