

| Subject: | Re: yearly reminder to caulk your fill ports and remove your hatch plugs |
| From: | TC |
| Date: | Sat, 20 May 2006 08:00:16 -0700 |
Thx CHRIS !!! I just spend 2 weeks here welding in new rocker & some 16 gauge satin coat * the body work where the vent were thx for previous owner who never heeeded such GREAT advice Subject: yearly reminder to caulk your fill ports and remove your hatch plugs > a lister came by last nite with a 85 westy to pick a few parts up from me... > his westy looked pretty nice.. but the lower corners of the hatch were > starting to rot out and the long rocker seam on the drivers side was starting to > rot out. > > i cant stress this enough.. this all can be prevented easily! > > open your rear hatch...look at the bottom corners on the inside.. there is > one black plastic plug at each corner.. remove these plugs!!! these just hold > water in.. you will find there is probalby alot of moist crud behind them > too.. clean all that out with a small wire.. so they can drain properly.. > leave the plugs out..dont reinstall them. > > > as for the drivers lower rocker seam - caulk the perimeter of your westy's 3 > fill ports and flue vent!! > > this is why your lower drivers rocker seam is rusting! > > when westfalia-werke cuts those holes into the side of the vanagons at their > factory, they just simpley stick the fill ports in there with a foam gasket. > thats it. no caulking. 15-20 years later that foam gasket is long since > turned to dust. and everytime it rains or you wash it, water pours in around > those fill ports and flue vent , soaks the insulation behind your kitchen area, > and never dries out.. the metal starts to rust.. water takes the path of least > resistance, the floor and horizontal rocker seam.. > > your seam will continue to rust out until you properly seal the acessory fill > ports and flue vent. > > i have a blue 80 westy here for parts, that has virtually the entire drivers > side rotted out because of this. its so bad even the horizontal body beam > under the fill ports has rotted a hole in the side of the van. the inner and > outer rocker and floor are gone as a result of water leaking in around the fill > ports over the years.. > > a rusty drivers side horizontal rocker seam on a westy is not a sign of road > salt. it can happen anywhere. i have seen california westys with rusty > drivers side rocker seams from leaky fill ports.. and the commets about the rust > happening from fridge condenstation are hardly valid as well. most people dont > even use their fridges enough to make that kind of condenstation to cause rust > like that. > > its from rainwater. period. > > caulk your fill ports and flue vents!! > > chris
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