> Locksmiths hate steel keys... apparently it dulls their cutting tools.

Personally, I'd recommend calling around to find a locksmith who will
cut a steel key, because a knowledgeable one with well maintained
machines will have no problem with it. Cutting one of these mild steel
blanks is no big deal if you cut slowly and have a sharp blade. A lot
of locksmiths don't sharpen their blades often enough (all of mine go
out every year, at LEAST), and a dull blade will overheat and lose its
tempering on a steel key pretty quick, making it even duller. I've
personally cut several steel Vanagon keys, and dozens of other makes,
no problem.

So how much does the dealership charge for those rubber head steel
blanks? I'm almost afraid to ask...
I wish I knew how to find 'em in bulk. All I can get in bulk are the
crappy Ilco aftermarket nickel plated brass blanks.

--
John Bange
'90 Vanagon - "Geldsauger"