

| Subject: | Re: Westy Conversion |
| From: | Jake de Villiers |
| Date: | Wed, 13 Sep 2006 17:58:17 -0700 |
Looks great David! I hope you and all those kids(!) ahave a great time with it. Jake On 9/13/06, David Milo <dellaone@gmail.com> wrote: > > Hi Volks, > > I spent all summer transplanting a Westfalia pop top and interior from a > 1982 Westy to a 1987 Syncro. We live near Pittsburgh PA. > > Reasons: I own a 1987 Syncro and know it's pedigree, new front and rear > suspension bushings, tie rids, axle bearings, CV joints, drive shaft > joints, > rebuilt tranny, Suby engine, front heater blower, ignition switch, seams > POR 15'nd and seam sealed etc, OK I'll stop now, there was more. Now has > 145,000 miles. > > I had the opportunity to work on a 1985 Subaru / Westy in early April, and > fell in love with the design. I'm not a wealthy person, so buying a 20K > Westy was out of the question, let alone a 12K one. > > I found a 1982 air-cooled Westy that was dead from the waist down. Lots of > rust covered by patches and tape, rusted out clutch hydraulic line, and > brake lines soon to follow. Engine and tranny unknown. The mileage was > whatever you wanted it to be, as tapping on the instrument pod cover would > produce different results, 80,000 here, 636,000 there. > > I knew how to weld with an oxygen-acetylene torch, but also knew that > metal > distortion would result. I looked into MIG welding with gas back-up, and > decided I could do it / learn it. Would TIG have been better, a resounding > yes, but I couldn't afford the time or money to learn. > > So with all that said, have a look at these pictures: > http://photos.yahoo.com/jetstar5224 > > No matter if you think that this was a travesty involving two Vanagons or > wondered how to try to go about it, these pictures add to the database of > possibilities, good or bad. > > For us, it has given this old seven passenger Syncro a new purpose, one > that > we are getting reacquainted with. > > Cheers, > > Dave Milo > > P.S. This is not a step by step compendium, but a chronicle of my > experience. Hopefully it will serve some good purpose. > -- Jake 1984 Vanagon GL 1986 Westy Weekender "Dixie" www.crescentbeachguitar.com
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