

| Subject: | Re: Leak Down Testing |
| From: | John Rodgers |
| Date: | Sun, 31 Dec 2006 17:38:03 -0600 |
This is known in the aviation world as a differential compression test. You can purchase a differential compression testor for a little as $35 with a little shopping around. Makes doing the test as easy as pie. One cautionary thing .... with the cylinder at top dead center - TDC - on the compression stroke - when you hit the cylinder with a slug of compressed air, the engine may turn, or it may just sit there for a few moments, then suddenly turn over. Be sure all your hands fingers and tools are not in over under or around any belts, etc, or you can get hurt. A wrench on the alternator pully shaft - secured into position and jambed against something- might prevent the engine from turning inadvertantly. John Rodgers] 88 GL Driver Geza Polony wrote: > I found this description of the leak down test procedure in the archives. Is > it right? Anything to add? Any inaccuracies? > > QUOTE: > > The air test or leak down test is used to determine any wear problems within > any given engine . I will explain the test very simpily to all . // You want > to bring your piston to top dead center of each cylinder to be tested or > actually the firing position NOT to the bottom center. // You will first > remove all 4 sparkplugs from your engine,also your oilcap, and if > watercooled your radiator fill cap // You will need a air compressor with a > adjustable air regulator plus a air test hose that may be purchased at your > local parts stores and it will have a end to thread into the sparkplug hole > and a male quick release end to connect to your air hose. To run the test > properly run and get the engine to operating temperature before removing > plugs. // Your FIRING ORDER is 1-4-3-2 ~~ You have a V notch on your crank > shaft pulley and that notch will show up on Number 1 cylinder and Number 3 > cylinder. // You will need to find number 1 plug wire on your dist.cap and > that will lead to the drivers side towards the front of the van number 2 is > on the drivers towards the back of the van Number 3 is on the pass.side > towards the front of the van and Number 4 is towards the back of the van // > if you have standard shift place van in neutral and ebrake IT // Remove your > distributor cap and turn the V notch to the coresponding top dead center > marks ~~refer to your Bently manual ~~ You can usually turn the engine on > the alternator center nut ~ Turn engine Clockwise // Once you find Number 1 > TDC // Insert your test hose into number 1 cylinder then connect your air > hose to the test hose with 0 air pressure at the air regulator,slowly turn > air up to 75 to 100lbs. Now if you have a problem in the test cylinder the > air will tell the tale // to go to next cylinder to be tested turn clock > wise 90 degrees and make sure your rotor points to the correct wire on your > dist cap // If a exhaust valve is leaking you will have air coming out the > end of the muffler .// I f the intake valve is bad you will have air coming > out the air intake or on carbed out the carb.// If you have piston ,ring or > cylinder wear problems the air will blow past the rings and into the oil > area and you will be able to hear it at the oil fill region // If your head > gaskets are bad you will see air bubbles or antifreeze coming out the > radiator fill cap .On horizontally opposed engines always replace the > piston,cylinder and rings as a kit never replace just rings, you will be > putting new round rings into 2 egg shaped objects = piston & cylinder NOW > ??? The reason for having the piston at top dead center is to test the area > at the top of the cylinder and the rings for proper combustion which is the > area IN which your power and compression originates from == Combustion ) ALL > these tests can be done on 4 / 6 / 8 cylinder engines.// You can have > problems in all areas so listen in all area,s to be sure . You should also > run a a compression test first to decipher any pre air test problems !!! > Average good compression tis 150 to 170 lbs > > >
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